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Suzuki drz 400E Service Manual

Suzuki drz 400E
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3-30 ENGINE
REASSEMBLY
Install each valve spring seat.
Apply molybdenum oil solution to each oil seal and press-fit
them into position.
Do not reuse the oil seals.
Apply molybdenum oil solution to the valve as shown, and
then insert them into the valve guides.
When inserting each valve into the valve guides, make
sure not to damage the lip of the oil seal.
Install the valve spring with the smaller pitch A facing the
cylinder head.
B Larger pitch
C Down
Install the valve spring retainer by pressing down the spring
using the valve lifter. Fit the cotter halves to the stem end and
release the lifter to allow the cotter 1 to wedge between the
retainer and the valve stem. Make sure that the rounded lip 2
of the cotter fits snugly into the groove 3 in the stem end.
09916-14510: Valve spring compressor
09916-14910: Attachment
09916-84511: Tweezers
Be sure to install all of the parts in their original posi-
tions.

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Suzuki drz 400E Specifications

General IconGeneral
Displacement398 cc
Compression Ratio12.2:1
IgnitionElectronic ignition (CDI)
Transmission5-speed constant mesh
Rear SuspensionLink type, coil spring, oil damped
Front Tire80/100-21
Rear Tire110/100-18
Engine Type4-stroke, DOHC
Bore x Stroke90.0 mm x 62.6 mm
Fuel SystemMikuni BSR36 carburetor
Front BrakesDisc
Rear BrakesDisc
Fuel Tank Capacity10.0 L (2.6 US gallons)
Overall Width825mm (32.5 inches)
Ground Clearance315 mm (12.4 in)
Seat Height935 mm (36.8 in.)
Curb Weight138 kg (304 lbs)
Dry Weight119 kg (262 lbs.)

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