Contents
Safety.......................................................................4
SafeOperatingPractices....................................4
Supervisor’sResponsibilities..............................4
BeforeOperating................................................4
SafeHandlingofFuels........................................4
Operation............................................................5
Maintenance.......................................................7
SafetyandInstructionalDecals..........................8
Setup......................................................................10
1InstallingtheSteeringWheel(Model
07236TCOnly).............................................10
2ConnectingtheBattery(Model07236TC
Only).............................................................10
3CheckingtheFluidLevelsandTire
Pressure........................................................11
4ReadingtheManualandViewingthe
SafetyTrainingMaterial.................................11
5BurnishingtheBrakes....................................12
ProductOverview...................................................13
Controls...........................................................14
Specications..................................................17
Attachments/Accessories.................................17
Operation................................................................18
ThinkSafetyFirst..............................................18
OperatingtheCargoBox..................................18
PerformingPre-StartingChecks.......................20
CheckingtheBrake-FluidLevel........................20
CheckingtheEngine-OilLevel..........................21
CheckingtheTirePressure...............................22
AddingFuel......................................................22
StartingtheEngine...........................................23
StoppingtheMachine.......................................24
ParkingtheMachine.........................................24
BreakinginaNewMachine..............................24
LoadingtheCargoBox.....................................25
TransportingtheMachine.................................26
TowingtheMachine..........................................26
TowingaTrailer................................................26
Maintenance...........................................................27
RecommendedMaintenanceSchedule(s)...........27
DailyMaintenanceChecklist.............................28
Pre-MaintenanceProcedures..............................29
MaintainingtheMachineunderSpecial
OperatingConditions....................................29
PreparingtoMaintaintheMachine....................29
LiftingtheMachine...........................................29
AccessingtheHood..........................................30
Lubrication..........................................................30
GreasingtheMachine.......................................30
GreasingtheFrontWheelBearings..................31
EngineMaintenance...........................................34
ServicingtheAirFilter.......................................34
ServicingtheEngineOil....................................35
FuelSystemMaintenance...................................37
InspectingFuelLinesandConnections.............37
ReplacingtheFuelFilter...................................37
ElectricalSystemMaintenance...........................37
ServicingtheBattery.........................................37
ReplacingtheFuses.........................................39
MaintainingtheHeadlights...............................39
DriveSystemMaintenance..................................41
MaintainingtheTires........................................41
InspectingtheSteeringandSuspension
Components.................................................42
AdjustingtheFrontWheelToe-inand
Camber.........................................................42
CheckingtheTransaxle-FluidLevel..................43
ChangingtheTransaxleFluid...........................44
CheckingandAdjustingNeutral........................44
InspectingthePrimary-DriveClutch..................45
MaintainingthePrimary-DriveClutch................46
CoolingSystemMaintenance..............................46
CleaningtheEngine-CoolingAreas..................46
ServicingtheRadiator......................................46
BrakeMaintenance.............................................47
InspectingtheBrakes.......................................47
AdjustingtheParking-BrakeHandle.................47
AdjustingtheBrakeCables...............................48
ChangingtheBrakeFluid.................................48
BeltMaintenance................................................49
ServicingtheDriveBelt.....................................49
ReplacingtheDriveBelt...................................49
CheckingtheBelt-PullBumper.........................49
ChassisMaintenance...........................................50
AdjustingtheCargo-BoxLatches......................50
Cleaning..............................................................51
WashingtheMachine.......................................51
Storage...................................................................51
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