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AQUAMATIC 290
Volvo Penta AQUAMATIC 290 User Manual
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Drives
W
orkshop Manual
2(0)
B C
280, 280-DP
, 285, 290, 290-DP
S
P-A, S
P-
C, DP-A, DP-B, DP-
C
1
3
Table of Contents
Default Chapter
4
Table of Contents
4
General Information
6
Safety Information
6
Introduction
6
Important
6
General Information
9
About the Workshop Manual
9
Spare Parts
9
Repair Instructions
10
Our Joint Responsibility
10
Tightening Torques
10
Angular Torque
11
Lock Nuts
11
Strength Classes
11
Sealant
11
Safety Instructions for Fluororubber
12
Special Tools
13
Chemicals
17
Drive Models and Generations
18
Design and Function
22
Model 280
22
Models 290-DP, DP-A, DP-B, DP-C
23
Removing the Sterndrive
24
Models 280, 285 and 290
24
Models SP and DP
28
Repair Instructions
32
Upper Gear Housing
32
Removal
32
Disassembly, Models 280, 285 and 290
33
Assembly, Models 280, 285 and 290
38
Disassembly, Models 290A, SP and DP
49
Assembly, Models 290A, SP and DP
53
Reconditioning the Universal Joint
65
Reconditioning the Shift Mechanism
67
Types of Shift Mechanisms
67
Shift Mechanism Type 1
67
Shift Mechanism Type 2
69
Shift Mechanism Type 3
71
Intermediate Housing
76
Reconditioning the Intermediate Housing, Model 280, 285 and 285A
76
Assembly
78
Reconditioning the Intermediate Housing
80
Model 290 and 290A
80
Assembly
82
Reconditioning the Intermediate Housing, Models SP and DP
85
Lower Gear
89
Reconditioning the Lower Gear, Models 280, 285, 290 and SP
89
Disassembly
89
Assembly
93
The Propeller Shaft
96
Shimming
97
Final Assembly
101
Reconditioning the Lower Gear, Models 280-DP, 290-DP and DP
102
Disassembly
102
Inner Propellershaft
105
Outer Propeller Shaft
105
Propeller Shaft Bearing Box
106
Forward Gear
107
Vertical Shaft
107
Assembly
108
Shimming the Lower Gear to the Intermediate Housing
123
Shimming the Upper Gear to the Intermediate Housing
125
Pressure and Vaccum Testing
127
Installing the Sterndrive
128
Models 280 and 285
128
Checking and Adjusting Controls
130
Checking the Retaining Pawl When Test Running
130
Oil Filling
131
Propeller Installation
131
Installing a 'Long Hub' Type of Propeller
131
Installing a 'Short Hub' Type of Propeller
131
The Duoprop, Earlier Model
132
Changing the Direction of the Propeller Rotation
132
The Electro-Mechanical Sterndrive Tilting Device (Model 280)
133
Repair Instructions
133
Reconditioning the Tilting Device
134
Model 290, SP and DP
135
Adjusting the Retaining Pawl (Model 290)
140
Oil Filling
140
Propeller Installation
141
Installing a 'Long Hub' Type of Propeller
141
Installing a 'Short Hub' Type of Propeller
141
Changing the Direction of the Propeller Rotation
142
Adjustment of the Trim Fin
143
Twin Engine Installation
143
Transom Shield
145
Changing Trim Cylinders, Model 290, SP and DP
145
Chanching Steering Helmet
150
Removal
150
Trim System
153
Changing the Sending Unit
153
Changing the Trim System Gear Rack
154
Changing the Trim System Gear Wheel
156
The Power Trim Pump
158
Removing the Trim Pump from the Boat
159
Removing the Oil Reservoir
159
Replacing Filters
159
Removing the Electric Motor
160
Installing the Elctric Motor
160
Replacing Adapter and Pump Assembly
160
The Relief Valve Assemblies
161
Installing the Trim Pump in the Boat
161
Venting System
161
Test
161
Adjusting the Trim Instrument
161
Checking the Trim Figure
162
Adjusting the Trim Figure
162
Sterndrive Extensions
163
Installation Instructions for 1" and 4" Extensions
163
The 4" Extension
163
The 1" Extension
164
Welding
165
Parts that Cannot be Welded
165
Parts Which Can be Welded
165
Repair Instructions
165
Painting
166
Preparing the Sterndrive
166
Painting the Underwater Hull
166
Electrical Wiring Diagrams
167
Model 280 Tilting Device
167
Model 280, Power Trim
168
Model 290, Power Trim Earlier Model
169
Models 290, SP and DP, Power Trim Later Model
170
Technical Data
171
Models 280, 280T, 280PT, 285, 285A and 290
171
Models 280-DP, 280DP/PT, 290DP and 290A-DP
173
Models SP-A, SP-A1, SP-A2 and SP-C
175
Models DP-A, DP-A1, DP-A2, DP-B, DP-B1, DP-C and DP-C1
177
References to Service Bulletin
179
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Volvo Penta AQUAMATIC 290 Specifications
General
Brand
Volvo Penta
Model
AQUAMATIC 290
Category
Outboard Motor
Language
English
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