Table of contents
9Overview of this manual ...................................................................................................................
18Product documentation ....................................................................................................................
20How to read the product manual ......................................................................................................
211 Safety
211.1 Safety information .............................................................................................
211.1.1 Limitation of liability .................................................................................
221.1.2 Requirements on personnel ......................................................................
231.2 Safety signals and symbols .................................................................................
231.2.1 Safety signals in the manual ......................................................................
251.2.2 Safety symbols on manipulator labels .........................................................
311.3 Robot stopping functions ....................................................................................
321.4 Safety during installation and commissioning .........................................................
351.5 Safety during operation ......................................................................................
361.6 Safety during maintenance and repair ...................................................................
361.6.1 Safety during maintenance and repair .........................................................
391.6.2 Emergency release of the robot axes ..........................................................
401.6.3 Brake testing ..........................................................................................
411.7 Safety during troubleshooting ..............................................................................
421.8 Safety during decommissioning ...........................................................................
432 Installation and commissioning
432.1 Introduction to installation and commissioning .......................................................
442.2 Unpacking .......................................................................................................
442.2.1 Pre-installation procedure .........................................................................
452.2.2 Technical data ........................................................................................
492.2.3 Working range and type of motion ..............................................................
542.2.4 Risk of tipping/stability .............................................................................
562.2.5 The unit is sensitive to ESD .......................................................................
572.3 On-site installation ............................................................................................
572.3.1 Lifting robot with roundslings ....................................................................
602.3.2 Lifting and turning a suspended mounted robot ............................................
612.3.3 Setting the system parameters for a suspended or tilted robot .........................
652.3.4 Manually releasing the brakes ...................................................................
682.3.5 Orienting and securing the robot ................................................................
722.3.6 Fitting equipment on robot ........................................................................
862.3.7 Loads fitted to the robot, stopping time and braking distances .........................
872.4 Restricting the working range ..............................................................................
872.4.1 Axes with restricted working range .............................................................
882.4.2 Mechanically restricting the working range of axis 1 ......................................
912.5 Installing options ...............................................................................................
912.5.1 Installation of cooling fan for motors (option) ................................................
952.5.2 Installing an expansion container ...............................................................
1002.5.3 Installation of Foundry Plus Cable guard (option) ..........................................
1012.5.4 Safety lamp (option for IRC5) .....................................................................
1022.6 Robot in hot environments ..................................................................................
1022.6.1 Start of robot in hot environments ..............................................................
1032.7 Robot in cold environments .................................................................................
1032.7.1 Start of robot in cold environments ............................................................
1042.8 Electrical connections ........................................................................................
1042.8.1 Robot cabling and connection points ..........................................................
1082.8.2 Customer connection on robot ...................................................................
1132.9 Test run after installation, maintenance, or repair ....................................................
1153 Maintenance
1153.1 Introduction ......................................................................................................
Product manual - IRB 2600 5
3HAC035504-001 Revision: AD
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Table of contents