ABB IRB 760 User Manual

1.3.4 DANGER - First test run may cause injury or damage!
Description
Since performing a service activity often requires disassembly of the robot, there
are several safety risks to take into consideration before the first test run.
Elimination
Follow the procedure below when performing the first test run after a service
activity, such as repair, installation, or maintenance.
Action
Remove all service tools and foreign objects from the robot and its working area1
Check that the fixture and workpiece are well secured, if applicable2
Install all safety equipment properly3
Make sure all personnel are standing at a safe distance from the robot, that is out of
its reach behind safety fences, and so on
4
Pay special attention to the function of the part previously serviced5
Collision risks
CAUTION
When programming the movements of the manipulator always check potential
collision risks before the first test run.
3HAC039838-001 Revision: C 45
© Copyright 2013 ABB. All rights reserved.
1 Safety
1.3.4 DANGER - First test run may cause injury or damage!

ABB IRB 760 Specifications

General

Type	Industrial Robot
Model	IRB 760
Manufacturer	ABB
Degrees of Freedom	6
Axes	6
Protection Standard	IP67
Controller	IRC5
Protection	Dust and water-resistant
Mounting	Floor
Repeatability	±0.05 mm

Summary

Safety

Introduction to Safety Information

Overview of safety information categories and sources within the manual.

General Safety Information

Safety Risks and General Hazards

Identification of potential hazards during installation and service work.

Safety Actions and Procedures

Actions to mitigate or avoid identified safety risks.

Safety Stops and Emergency Procedures

Specific Danger and Warning Instructions

Direct safety alerts covering moving parts, test runs, power, ESD, batteries, and lubricants.

Installation and Commissioning

Unpacking and Pre-installation Procedures

Procedures for unpacking and pre-installation checks before robot installation.

Risk of Tipping and Stability

On-site Installation Procedures

Procedures for physically installing the robot at the designated site.

Electrical Connections

Guidelines for connecting robot cabling and identifying connection points.

Maintenance

Maintenance Schedule and Component Life

Information on required maintenance activities, intervals, and component lifetimes.

Inspection Activities

Procedures for inspecting various robot components for wear and damage.

Replacement and Changing Activities

Repair

General Procedures

Complete Robot Repairs

Procedures for replacing major robot assemblies like cable harnesses.

Upper and Lower Arm Repairs

Procedures for replacing components of the robot's upper and lower arm assemblies.

Frame and Base Repairs

Procedures for replacing components in the robot's frame and base structure.

Motor Replacements

Procedures for replacing motors on various robot axes.

Gearbox Replacements

Calibration Information

Calibration Methods

Description of standard and absolute accuracy calibration techniques.

Calibration Scale and Axis Position

Updating Revolution Counters

Checking the Calibration Position

Reference Information

Lifting Accessories and Instructions