ABB IRB 760 User Manual

Table of contents
9Overview of this manual ...................................................................................................................
12How to read the product manual ......................................................................................................
13Product documentation, M2004 .......................................................................................................
151 Safety
151.1 Introduction to safety information .........................................................................
161.2 General safety information ..................................................................................
161.2.1 Introduction to general safety information ....................................................
171.2.2 Safety in the manipulator system ...............................................................
181.2.3 Safety risks ............................................................................................
181.2.3.1 Safety risks during installation and service work on manipulators .........
211.2.3.2 CAUTION - Hot parts may cause burns! ...........................................
221.2.3.3 Safety risks related to tools/work pieces ..........................................
231.2.3.4 Safety risks related to pneumatic/hydraulic systems ..........................
241.2.3.5 Safety risks during operational disturbances .....................................
251.2.3.6 Risks associated with live electric parts ...........................................
271.2.4 Safety actions .........................................................................................
271.2.4.1 Safety fence dimensions ...............................................................
281.2.4.2 Fire extinguishing ........................................................................
291.2.4.3 Emergency release of the manipulator’s arm ....................................
301.2.4.4 Brake testing ..............................................................................
311.2.4.5 Risk of disabling function "Reduced speed 250 mm/s" ........................
321.2.4.6 Safe use of the FlexPendant ..........................................................
331.2.4.7 Work inside the manipulator's working range ...................................
341.2.4.8 Signal lamp (optional) ...................................................................
351.2.5 Safety stops ...........................................................................................
351.2.5.1 What is an emergency stop? ..........................................................
371.3 Safety related instructions ..................................................................................
371.3.1 Safety signals in the manual ......................................................................
391.3.2 Safety symbols on manipulator labels .........................................................
441.3.3 DANGER - Moving manipulators are potentially lethal! ...................................
451.3.4 DANGER - First test run may cause injury or damage! ...................................
461.3.5 WARNING - The brake release buttons may be jammed after service work ........
471.3.6 DANGER - Make sure that the main power has been switched off! ....................
481.3.7 WARNING - The unit is sensitive to ESD! .....................................................
491.3.8 WARNING - Safety risks during handling of batteries .....................................
501.3.9 WARNING - Safety risks during work with gearbox lubricants (oil or grease) ......
532 Installation and commissioning
532.1 Introduction ......................................................................................................
542.2 Unpacking .......................................................................................................
542.2.1 Pre-installation procedure .........................................................................
572.2.2 Working range and type of motion ..............................................................
602.2.3 Risk of tipping/stability .............................................................................
622.3 On-site installation ............................................................................................
622.3.1 Lifting robot with fork lift ...........................................................................
682.3.2 Lifting robot with roundslings ....................................................................
702.3.3 Lifting robot with lifting slings ....................................................................
732.3.4 Manually releasing the brakes ...................................................................
752.3.5 Lifting the base plate ...............................................................................
762.3.6 Securing the base plate ............................................................................
802.3.7 Orienting and securing the robot ................................................................
842.3.8 Fitting equipment on robot .......................................................................
872.3.9 Installation of signal lamp, upper arm (option) ..............................................
912.3.10 Loads ....................................................................................................
3HAC039838-001 Revision: C 5
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Table of contents

ABB IRB 760 Specifications

General

Brand	ABB
Model	IRB 760
Category	Robotics
Language	English