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C3 2002
CITROEN C3 2002 User Manual
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142
CLUTCH
GEARBOX
DRIVESHAFTS
CLUTCH
SPECIFICA
TION
Engine type
Gearbox type
Supplier
Mechanism /
type
Clutch disc
Identification
of
springs
No. of
splines
Ø of
lining.
Ext/Int
Quality of
lining
Diesel
Petrol
1.1i
1.4i
1.6i 16V
1.4
HDi
1.4
HDi
16V
HFX
KFV
NFU
8HX -
8HW
8HV -
8HY
MA/5N
MA/5S
MA/50
BE4/5
V
ALEO
LUK
180 CP0
3400
200
P
3900
230 P
4700
1
1 R 1
0
X
44
4 outer
4 inner
180/127
200/134
228/155
408
143
145
Table of Contents
Presentation of the Handbook
2
Identification of Vehicles
3
Manufacturer's Plate
10
Factory Code
11
General Specifications: Dimension
12
Exterior/Interior Dimensions and Volumes (MM)
13
General Specification: Weights
14
Antiscanning Function
15
Operations to be Carried out after a Repair
15
Overspeed Check
15
Tailgate
15
Multifunction Screen
16
Navigation
16
Radio
16
Sun Roof
16
General Specification: Towing the Vehicle
17
AL4 Automatic Gearbox
18
Manual Gearbox
18
Vehicle Towing: Precautions to be Taken
18
General Specification: Lifting and Supporting the Vehicle
19
Lift Accessory with Blocks on the Jack Supports
20
Lifting on a Two-Column Lift Using the Jack Supports
20
Lifting with the Handle Jack at the Front/Rear
20
Capacities (in Litres)
21
Draining Method
21
Lubricants - Total Recommended Oils
23
SAE Norm - Table for Selection of Engine Oil Grade
23
Total Activa
24
Total Quartz
24
ACEA/API Norms
25
Blended Oils for All Engines, Permitting Fuel Economy
25
Engine Oil Norms in Force
26
Blended Oils for All Engines (Petrol, Dual-Fuel Petrol/Lpg and Diesel)
27
Blended Oils for All Engines, Permitting Fuel Economy
27
Oils Specifically for Diesel Engines
27
Oils Specifically for Petrol and Dual-Fuel Petrol/Lpg Engines
27
Blended Oils for All Engines, Permitting Fuel Economy
28
Blended Oils for All Engines, Permitting Fuel Economy
29
Blended Oils for All Engines, Permitting Fuel Economy
30
Total Quartz Diesel
32
Blended Oils for All Engines, Permitting Fuel Economy
33
Gearbox Oils
35
Power Steering Oils
35
CITROEN Hydraulic Circuit Fluid
36
Hydraulic Circuit Rinsing Fluid-Green in Colour
36
Synthetic Brake Fluid
36
Grease
37
Wash/Wipe Fluid
37
Engine Oil Consumption
38
Engine Specifications
39
Engine Identification (HFX-KFV-NFU)
40
Special Features: Tightening Torques
41
Cylinder Head (HFX-KFV-NFU)
43
Identification of Cylinder Head Gasket
43
Cylinder Head Tightening/Bolts
44
Engine Specifications/Identification (8HX-8HW)
45
Cylinder Head (8HX-8HW)
46
Engine Specifications (8HY-8HV)
47
Special Features: Tightening Torques (8HY-8HV)
48
Cylinder Head (8HY-8HV)
50
Camshaft (8HY-8HV)
52
Camshaft Identification
52
Belt Tension/Seem Units Correspondance Table
53
Auxiliary Equipment Drive Belt
54
Auxiliary Equipment Drive Belt (HFX-KFV-NFU)
55
Vehicle Without Air Conditioning
55
Vehicle with Air Conditioning
56
Auxiliary Equipment Drive Belt (8HX-8HW)
57
Auxiliary Equipment Drive Belt (8HY-8HV)
59
Checking and Setting the Valve Timing
60
Checking and Setting the Valve Timing (HFX-KFV-NFU)
61
Checking and Setting the Valve Timing (NFU)
62
Checking and Setting the Valve Timing (HFX-KFV)
63
Timing Belt Overtensioned
69
Adjusting the Fitting Tension of the Timing Belt
70
Checking and Setting the Valve Timing (8HX-8HW)
71
Checking the Setting
71
Preliminary Operations
71
Setting the Timing
73
Fitting of the Pulleys/Rollers
75
Checking and Setting the Valve Timing (8HY-8HV)
79
Adjusting the Fitting Tension of the Belt
86
Adjusting the Timing Belt Tension
87
Special Features: Power Unit Suspension (HFX-KFV-NFU)
88
Special Features: Power Unit Suspension (8HX-8HW)
89
Special Features: Power Unit Suspension (8HY-8HV)
90
Exhaust Specifications (HFX-KFV-NFU)
91
Exhaust Specifications (8HX-8HW)
92
Exhaust Specifications (8HY-8HV)
93
Cooling System Specifications (HFX-KFV-NFU)
94
Automatic Gearbox
96
Cooling System Specifications (8HX-8HW-8HY-8HV)
97
Cooling System Specifications (8HX-8HW)
98
Cooling System Specifications (8HY-8HV)
99
Oil Filters
100
Checking the Oil Pressure
101
Possible Methods
102
Valve Clearance
102
Filling and Bleeding the Cooling Circuit (8HX-8HW)
103
Idling - Anti-Pollution
104
Injection
104
Petrol Injection
105
Emission Standards
106
Prohibited Operations: Siemens HDI Direct Injection System (8HX-8HW)
114
Prohibited Operations: Delphi HDI Direct Injection System (8HY-8HV)
116
Safety Requirements: HDI Direct Injection System (8HX-8HW-8HY-8HV)
118
Checks: Low Pressure Fuel Supply Circuit (8HX-8HW)
120
Checks: Low Pressure Fuel Supply Circuit (8HV-8HY)
121
Air Supply Circuit Specification (8HX-8HW)
122
Upper Integrated Air Inlet Distributor
122
Lower Integrated Air Inlet Distributor
123
Air Supply Circuit Specification (8HY-8HV)
125
Checks: Air Supply Circuit (8HX-8HW-8HY-8HV)
126
Checks: Exhaust Gases Recycling Circuit (8HX-8HW)
127
EGR Valve
127
Regulation Electrovalve
127
Checks: Turbo Pressure (8HX-8HW)
128
Checks: Turbo Pressure (8HV-8HY)
129
Features of Multipoint Injection System
130
Fuel System
131
Air Inlet System
132
Electrical System
133
Ignition System
134
Features of Siemens HDI Direct Injection System
135
Features of Delphi C6 HDI Direct Injection System
139
Allumage
143
Sparking Plugs
143
Clutch Gearbox Driveshafts
144
Clutch Specification
144
Clutch Specification (HFX-KFV-NFU-8HX-8HW-8HV-8HY)
145
Gearbox and Tyre Specifications
146
MA/5 Gearbox (HFX-KFV-NFU-8HX-8HW)
148
Draining-Filling-Level
149
BE4/5 Gearbox (8HV-8HY)
152
Al 4 Automatic Gearbox (KFV)
156
Hydraulic Valve Block Fixing
159
Recommendations - Precautions (al 4 Automatic Gearbox KFV)
160
Procedure before Repairs
161
ECU: Download
163
ECU: Download, Configuration, Installation
164
Shift Lock
165
MA/5 Gearbox Controls (HFX-KFV-NFU-8HX-8HW)
166
Be4/5 Gearbox Controls (8HV-8HY)
169
Al4 Gearbox Controls (KFV)
172
Specification of Driveshafts (HFX-KFV-NFU-8HX-8HW-8HV-8HY)
176
Driveshfts - Gearbox
178
Axles Suspension Steering
179
Wheels and Tyres (Petrol)
179
Wheels and Tyres (Diesel)
181
Identification of Inflation Pressures
182
Identification of Wheel Bolts
183
Axle Geometry
184
Conditions for Checking and Adjusting
184
Vehicle Heights at Reference Height
184
Measuring Front/Rear Height
185
All Types (Except CRD)
186
CRD Vehicle
186
Front/Rear Axle
186
Front Axle
187
Rear Axle
188
Suspension
189
Features of Electric Power Steering (HFX-KFV-NFU-8HX-8HW-8HY)
192
Steering Column
192
Steering Mechanism
193
Steering Assistance
194
Centring the Steering Rack
195
Special Features: Steering (HFX-KFV-NFU-8HX-8HW-8HY)
195
Brake Specifications (Without ABS)
196
Brake Specifications
198
Braking Circuit Without ABS-REF (Drum Brakes at the Rear)
198
Braking Circuit with ABS-REF (Drum Brakes at the Rear)
199
Braking Circuit with ABS-REF
201
Brake Pedal Gear
203
Front/Rear Brake
203
Handbrake (Adjustment)
204
Bleeding and Filling the Braking System
206
Bleeding the Primary Braking Circuit
207
With/Without the Bleeding Apparatus
208
Starter Motors
209
Alternators
210
Pre-Heating and Starting Circuits
212
Charging Circuit - Alternator with Mono-Function Regulator
213
Checking the Alternator Output
213
Checking the Voltage Regulator
213
Air Conditioning R 134 a (HFC)
214
Compressor
215
Condenser
215
Special Features: Air Conditioning (R 134.A)
215
Pressure Reducer
216
Seals
216
Special Feature: Blower
216
Pollen Filter
217
Changing the Filtering/Drying Cartbridge
218
Checking the Compressor Oil Level
220
Compressor Lubricant
220
Checking Temperatures
222
Checking the Efficiency of the Air Conditioning System
222
Checking Pressures
224
Air Conditioning System R 134.A
226
Testing Procedure
227
Checking the Air Conditioning System
228
5
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CITROEN C3 2002 Specifications
General
Brand
CITROEN
Model
C3 2002
Category
Automobile
Language
English
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