5 Transmission
75
5.8 Assembly and Installation of Transmission
Follow the procedure for removal and disassembly of transmission in the reverse order for assembly and installation
and the below procedure for reference for adjustment and maintenance at assembly.
1 Assembly of Transmission
1. Clean each part sufficiently and assemble.
2. Make sure that snap rings for each part are securely attached.
3. Apply oil to the O-ring and needle bearing for assembly.
4. Apply lithium grease to the oil seal for assembly.
5. Assemble as shown in the drawing for the spur gears with specified mounting direction (edgy or chamfered
side).
6. Apply liquid packing (Threebond #1208D) to the matching face of mission case for assembly.
5.8.1 Assembly of Transmission Case Assembly (HST Specification)
1. Adjust the endplay shown in the drawing to be
within 0.05 to 0.20mm {0.002 to 0.008in} with
liner "A".
(Unit: mm {in})
Item Thickness Parts No.
Liner "A"
0.15 {0.006} 0731 0002 501
0.2 {0.008} 0731 0002 502
0.4 {0.016} 0731 0002 504
0.8 {0.031} 0731 0002 508
36T
34T
30T
30T
40T
18T
23T
22T
14T
35T
31T
32T
25T
25T
Shaft
Subgearing
low-speed-N-intermediate-N-high-speed
HSTunit
2WD4WD
4WDshaft
Grease
Liner"A"
GZ3W24-041
36T
30T
18T
25T
34T
35T
Liner"A"
GZ3W24-042
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