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vlt fcd 302
Danfoss vlt fcd 302 User Manual
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130BC384.10
3 phase
power
input
Mechanical
brake
+10Vdc
-10Vdc-
+10Vdc
0/4-20 mA
-10Vdc-
+10Vdc
0/4-20 mA
91 (L1)
92 (L2)
93 (L3)
95 (PE)
122(MBR+)
123(MBR-)
50 (+10 V OUT)
53 (A IN)
54 (A IN)
55 (COM A IN)
12 (+24 V OUT)
13 (+24 V OUT)
18 (D IN)
19 (D IN)
20 (COM D IN)
27 (D IN/OUT)
29 (D IN/OUT)
24V
OV
32 (D IN)
33 (D IN)
37 (D IN)
S201
S202
ON/I=0-20mA
OFF/U=0-10V
P 5-00
24V (NPN)
OV (PNP)
24V (NPN)
OV (PNP)
24V (NPN)
OV (PNP)
24V (NPN)
OV (PNP)
24V (NPN)
OV (PNP)
24V (NPN)
OV (PNP)
Switch Mode
Power Supply
10Vdc
15mA
24Vdc
600mA
(U) 96
(U) 97
(W) 98
(PE) 99
Motor
Brake
resistor
(R+) 82
(R-) 81
relay1
relay2
03
02
01
06
05
04
240Vac, 2A
240Vac, 2A
400Vac, 2A
Analog Output
0/4-20 mA
(COM A OUT) 39
(A OT) 42
ON=Terminated
OFF=Open
S801
S801
GX
(N RS-485) 69
(P RS-485) 68
5V
RS-485
Interface
(COM RS-485) 61
(PNP) = Source
(NPN) = Sink
RS-485
ON
1 2
ON
1 2
ON
1 2
0V
VCXA
Profibus
interface
GND1
GND1
RS485
66
63
62
67
GX
Illustration
2.9
Electrical
Installation
Installation
VLT
®
Decentral Drive FCD 302 Operating Instructions
MG04F302 - VLT
®
is a registered Danfoss trademark
15
2
2
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com
15
17
Table of Contents
Operating Instructions
2
Default Chapter
1
Operating Instructions
1
Table of Contents
2
1 Introduction
6
Safety
6
Purpose of the Manual
6
Additional Resources
7
Product Overview
7
Internal Frequency Converter Controller Functions
7
Illustration 1.1 Frequency Converter Block Diagram
7
Type Code Description
8
Table 1.2: Type Code Description
9
2 Installation
10
Check List
10
Exploded View of the FCD 302
11
Illustration 2.1 Exploded View Small Unit
11
Illustration 2.2 Exploded View Large Unit
12
Mechanical Installation
13
Recommended Tools and Equipment
13
Mechanical Dimensions
13
Cooling
13
Illustration 2.3 Cable Entries and Hole Sizes (Small Unit)
13
Illustration 2.4 Cable Entries and Hole Sizes (Large Unit)
13
Mounting
14
Illustration 2.5 Top and Bottom Cooling Clearance
14
Illustration 2.6 FCD 302 Stand Alone Mounted with Mounting Brackets
14
Illustration 2.7 Permitted Mounting Positions - Standard Applications
14
Hygienic Installation
15
Cleaning
15
Tightening Torques
15
Electrical Installation
15
Illustration 2.8 Permitted Mounting Positions - Hygienic Applications
15
Illustration 2.9 Electrical Installation
16
Requirements
17
Illustration 2.10 Large Unit Only: Circuit Breaker and Mains Disconnect
17
Illustration 2.11 Large Unit Only: Service Switch at Mains with Looping Terminals
17
Location of Terminals
18
Illustration 2.12 Location of Terminals (Small Unit)
18
Illustration 2.13 Location of Terminals (Large Unit)
18
Terminal Types
19
Motor Connection
19
Illustration 2.14 Opening the Terminals
19
Control Wiring
20
Illustration 2.15 Parallel Connection of Motors
20
AC Mains Input Connection
21
Motor and Mains Connection with Service Switch
21
Brake Resistor
21
Mechanical Brake
21
Connection of Sensors/Actuators on M12 Sockets
22
Earth (Grounding) Requirements
22
Illustration 2.16 PE Connection between the Installation Box and the Electronic Part
23
Illustration 2.17 Earthing (Grounding) Clamp for Motor and Control Wiring (Small Unit)
24
Illustration 2.18 Earthing (Grounding) Clamp for Motor and Control Wiring (Large Unit)
24
Earthing of Screened Control Cables
25
DIP Switches
25
Serial Communication
26
Connection to PC
26
Safe Stop
26
Illustration 2.19 Location of DIP Switches
26
Illustration 2.20 Electronic Part
26
Illustration 2.21 Jumper between Terminal 13 and 37
28
3 Start up and Functional Testing
30
Pre-Start
30
Safety Inspection
30
Start up Check List
30
Applying Power to the Frequency Converter
31
Quick Setup
31
Automatic Motor Adaptation
32
Local-Control Test
33
System Start up
33
4 User Interface
34
Local Control Panel
34
LCP Layout
34
Illustration 4.1 LCP
34
Setting LCP Display Values
35
Display Menu Keys
35
Navigation Keys
36
Operation Keys
36
Back up and Copying Parameter Settings
36
Uploading Data to the LCP
37
Downloading Data from the LCP
37
Restoring Default Settings
37
Recommended Initialisation
37
Manual Initialisation
37
5 Programming
38
Introduction
38
Quick Setup
38
Parameter Lists
41
Remote Programming with MCT 10 Set-Up Software
64
6 Status Indication
65
Frontal Leds
65
Status Display
65
Status Message Definitions Table
65
Illustration 6.1: Frontal Leds
65
Illustration 6.2: Status Display
65
7 Troubleshooting
68
Warnings/Alarm Messages
68
No. Description
69
Default Chapter
70
No. Description
70
Table 7.1: Alarm/Warning Code List
70
Brake Check
71
Heatsink Temp
71
Table 7.2: Description of Alarm Word, Warning Word and Extended Status Word
71
Motor Phase U Missing (X) (X) (X)
73
Motor Phase V Missing (X) (X) (X)
73
Motor Phase W Missing (X) (X) (X)
73
Feedback Monitor (X) (X)
75
Mechanical Brake Low (X)
75
Profibus/Profisafe Error
75
Reduced Power Mode
75
Safe Stop Auto Restart (X) (X)
75
Tracking Error (X) (X)
75
8 Specifications
76
Electrical Data and Wire Sizes
76
Table 8.3: FCD 302 DC Voltage Level
77
General Specifications
78
Index
82
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Danfoss vlt fcd 302 Specifications
General
Brand
Danfoss
Model
vlt fcd 302
Category
Controller
Language
English
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