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Fronius
Portable Generator
MagicWave 2200 Job
Fronius MagicWave 2200 Job User Manual
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Table of Contents
Default Chapter
3
Table of Contents
3
Safety Rules
7
Explanation of Safety Notices
7
General
7
Proper Use
7
Environmental Conditions
8
Obligations of the Operator
8
Obligations of Personnel
8
Mains Connection
8
Protecting Yourself and Others
9
Noise Emission Values
9
Danger from Toxic Gases and Vapours
10
Danger from Flying Sparks
10
Risks from Mains Current and Welding Current
11
Meandering Welding Currents
12
EMC Device Classifications
12
EMC Measures
12
EMF Measures
13
Specific Hazards
13
Requirement for the Shielding Gas
14
Danger from Shielding Gas Cylinders
14
Danger from Escaping Shielding Gas
15
Safety Measures at the Installation Location and During Transport
15
Safety Measures in Normal Operation
16
Commissioning, Maintenance and Repair
16
Safety Inspection
16
Disposal
17
Safety Symbols
17
Data Protection
17
Copyright
17
General Information
19
General
21
Device Concept
21
Functional Principle
22
Application Areas
22
Warning Notices on the Device
23
System Components
24
General
24
Overview
24
Control Elements and Connections
25
Description of the Control Panels
27
General
27
Safety
27
Overview
28
Magicwave Control Panel
29
Transtig Control Panel
34
Key Combinations - Special Functions
39
General
39
Keylock
39
Displaying the Software Version, Operating Time and Coolant Flow
39
Connections, Switches and Mechanical Components
40
Magicwave1700 / 2200 Job
40
Magicwave2500 / 3000 Job
41
Magicwave4000 / 5000 Job
42
Transtig800 / 2200 Job
43
Transtig2500 / 3000 Job
44
Transtig4000 / 5000 Job
45
Installation and Commissioning
47
Minimum Equipment Needed for Welding Task
49
General
49
TIG AC Welding
49
TIG DC Welding
49
Automated TIG Welding
49
MMA Welding
49
Before Installation and Commissioning
50
Safety
50
Utilisation for Intended Purpose
50
Setup Regulations
50
Mains Connection
50
Generator-Powered Operation (MW 1700 / 2200, TT 800 / 2200)
51
Connecting up the Mains Cable on US Power Sources
52
General
52
Stipulated Mains Cables and Strain-Relief Devices
52
Safety
52
Connecting the Mains Cable
52
Replacing the Strain-Relief Device
53
Start-Up
55
Safety
55
Remarks on the Cooling Unit
55
General
55
Connecting the Gas Cylinder
55
Establishing a Ground (Earth) Connection to the Workpiece
56
Connecting the Welding Torch
56
Welding
57
TIG Modes
59
Safety
59
Symbols and Their Explanations
59
Cap Shaping and Cap Overloading
67
Cap-Shaping
67
Cap Overloading
67
TIG Welding
68
Safety
68
Welding Parameters
68
Preparation
70
TIG Welding
70
Igniting the Arc
72
General
72
Igniting the Arc Using High Frequency(HF Ignition)
72
Touchdown Ignition
73
End of Welding
74
Special Functions and Options
75
Arc Break Watchdog Function
75
Ignition Time-Out Function
75
TIG Pulsing
75
Tacking Function
76
TIG Cold-Wire Welding
77
MMA Welding
79
Safety
79
Preparation
79
Hotstart Function
80
Anti-Stick Function
81
Job Mode
82
General
82
Abbreviations
82
Saving a Job
82
Retrieving a Job
83
Retrieving Jobs on the Jobmaster TIG
83
Copying/Overwriting a Job
84
Deleting a Job
85
2 Step Mode
60
Spot Welding
61
4 Step Mode
62
Special 4-Step Mode: Variant 1
63
Special 4-Step Mode: Variant 2
63
Special 4-Step Mode: Variant 3
64
Special 4-Step Mode: Variant 4
64
Special 4-Step Mode: Variant 5
65
Special 4-Step Mode: Variant 6
65
Setup Settings
87
Job Correction
89
General
89
Opening the Job Correction Menu
89
Changing Welding Parameters
89
Exiting the Job Correction Menu
89
Welding Parameters that Can be Corrected in the Job Correction Menu
89
The Setup Menu
95
General
95
Overview
95
Shielding Gas Setup Menu
96
General
96
Opening the Protective Gas Shield Set-Up Menu
96
Changing Welding Parameters
96
Exiting the Set-Up Menu
96
Welding Parameters in the Protective Gas Shield Set-Up Menu
96
TIG Setup Menu
98
Opening the TIG Set-Up Menu
98
Changing Welding Parameters
98
Exiting the Set-Up Menu
98
Welding Parameters in the TIG Set-Up Menu
98
TIG Setup Menu: Level 2
102
Opening the TIG Set-Up Menu: Level 2
102
Changing Welding Parameters
102
Exiting the TIG Set-Up Menu: Level 2
102
Welding Parameters in the TIG Setup Menu - Level 2
102
Ac/Polarity Reversal Set-Up Menu
107
General
107
Opening the Ac/Polarity Reversal Set-Up Menu
107
Changing Welding Parameters
107
Exiting the Set-Up Menu
107
Welding Parameters in the Ac/Polarity Reversal Set-Up Menu
107
Ac/Polarity Reversal Set-Up Menu - Level 2
109
General
109
Opening the Ac/Polarity Reversal Set-Up Menu - Level 2
109
Changing Welding Parameters
109
Exiting from the Ac/Polarity Reversal Set-Up Menu - Level 2
109
Welding Parameters in the Ac/Polarity Reversal Set-Up Menu - Level 2
109
DC Set-Up Menu
111
General
111
Opening the DC Set-Up Menu
111
Changing Welding Parameters
111
Exiting the Set-Up Menu
111
Welding Parameters in the DC Set-Up Menu
111
DC Set-Up Menu - Level 2
112
General
112
Opening the DC Set-Up Menu - Level 2
112
Changing Welding Parameters
112
Exiting from the DC Set-Up Menu - Level 2
112
Welding Parameters in the DC Set-Up Menu - Level 2
112
Rod Electrode Setup Menu
113
Opening the Rod Electrode Set-Up Menu
113
Changing Welding Parameters
113
Exiting the Set-Up Menu
113
Welding Parameters in the Rod Electrode Set-Up Menu
113
Rod Electrode Setup Menu: Level 2
115
Opening the Rod Electrode Set-Up Menu Level 2
115
Changing Welding Parameters
115
Exiting the Rod Electrode Set-Up Menu - Level 2
115
Welding Parameters in the Rod Electrode Setup Menu - Level 2
115
Measuring Welding Circuit Resistance R
119
General
119
Measuring the Welding Circuit Resistance R
119
Displaying Welding Circuit Inductivity L
120
General Information on Welding Circuit Inductivity L
120
Troubleshooting and Maintenance
121
Troubleshooting
123
General
123
Safety
123
Displayed Service Codes
123
Power Source - Troubleshooting
127
Care, Maintenance and Disposal
129
General
129
Safety
129
At Every Start-Up
129
Every 2 Months
129
Every 6 Months
130
Disposal
130
Appendix
131
Technical Data
133
Special Voltages
133
Magicwave1700 / 2200 Job
133
Magicwave2500 / 3000 Job
134
Magicwave 2500 / 3000 Job MV
134
Magicwave4000 / 5000 Job
135
Magicwave 4000 / 5000 Job MV
136
Transtig800 / 2200 Job
137
Transtig2500 / 3000 Job
138
Transtig 2500 / 3000 Job MV
139
Transtig4000 / 5000 Job
140
Transtig 4000 / 5000 Job MV
141
Explanation of Footnotes
141
Terms and Abbreviations Used
142
General
142
Terms and Abbreviations a - C
142
Terms and Abbreviations D - E
142
Terms and Abbreviations F
143
Terms and Abbreviations G - H
143
Terms and Abbreviations I - P
144
Terms and Abbreviations R - 2Nd
144
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Fronius MagicWave 2200 Job Specifications
General
Brand
Fronius
Model
MagicWave 2200 Job
Category
Portable Generator
Language
English
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