3
EN
Contents
Safety rules ................................................................................................................................................ 7
Explanation of safety notices ................................................................................................................ 7
General ................................................................................................................................................. 7
Proper use ............................................................................................................................................ 7
Environmental conditions...................................................................................................................... 8
Obligations of the operator.................................................................................................................... 8
Obligations of personnel ....................................................................................................................... 8
Mains connection .................................................................................................................................. 8
Protecting yourself and others .............................................................................................................. 9
Noise emission values .......................................................................................................................... 9
Danger from toxic gases and vapours .................................................................................................. 10
Danger from flying sparks ..................................................................................................................... 10
Risks from mains current and welding current...................................................................................... 11
Meandering welding currents................................................................................................................ 12
EMC Device Classifications .................................................................................................................. 12
EMC measures ..................................................................................................................................... 12
EMF measures...................................................................................................................................... 13
Specific hazards.................................................................................................................................... 13
Requirement for the shielding gas ........................................................................................................ 14
Danger from shielding gas cylinders..................................................................................................... 14
Danger from escaping shielding gas..................................................................................................... 15
Safety measures at the installation location and during transport ........................................................ 15
Safety measures in normal operation ................................................................................................... 16
Commissioning, maintenance and repair.............................................................................................. 16
Safety inspection................................................................................................................................... 16
Disposal ................................................................................................................................................ 17
Safety symbols...................................................................................................................................... 17
Data protection...................................................................................................................................... 17
Copyright............................................................................................................................................... 17
General information 19
General ...................................................................................................................................................... 21
Device concept ..................................................................................................................................... 21
Functional principle ............................................................................................................................... 22
Application areas .................................................................................................................................. 22
Warning notices on the device.............................................................................................................. 23
System components .................................................................................................................................. 24
General ................................................................................................................................................. 24
Overview ............................................................................................................................................... 24
Control elements and connections 25
Description of the control panels................................................................................................................ 27
General ................................................................................................................................................. 27
Safety.................................................................................................................................................... 27
Overview ............................................................................................................................................... 28
MagicWave control panel........................................................................................................................... 29
MagicWave control panel...................................................................................................................... 29
TransTig control panel ............................................................................................................................... 34
TransTig control panel .......................................................................................................................... 34
Key combinations - special functions......................................................................................................... 39
General ................................................................................................................................................. 39
Keylock ................................................................................................................................................. 39
Displaying the software version, operating time and coolant flow ........................................................ 39
Connections, switches and mechanical components ................................................................................ 40
MagicWave1700 / 2200 Job ................................................................................................................. 40
MagicWave2500 / 3000 Job ................................................................................................................. 41
MagicWave4000 / 5000 Job ................................................................................................................. 42
TransTig800 / 2200 Job ........................................................................................................................ 43