9 SERVICE SCHEDULE 31
9.1.3 Recommended work
Annually
Every 40 operating hours
Once after 20 operating hours / Every 20 operating hours
Every 10 operating hours/after every race
Once after 10 operating hours
Change the front brake fluid. ●
Change the rear brake fluid. ●
Change the hydraulic clutch fluid. ( p. 70) ●
Grease the steering head bearing. ( p. 49) ●
Check/adjust the carburetor components. ● ●
Service the fork. ○ ●
Service the shock absorber. ○ ●
Perform minor engine service. (Change the piston and check the cylinder and Z dimension (under diffi-
cult operating conditions). Check the inlet membrane. Check the clutch.)
● ● ●
Perform the intermediate engine service. (Change the piston and check the cylinder and Z dimension.
Check the exhaust control for functioning and smooth operation.)
● ●
Perform major engine service including removing and installing the engine. (Change the connecting
rod, conrod bearing, and crank pin. Check the transmission and shift mechanism. Change all engine
bearings.)
●
○ One-time interval
● Periodic interval
9.2 TX 300
9.2.1 Additional information
Any further work that results from the required work or from the recommended work must be ordered separately and can be
invoiced separately.
9.2.2 Required work
Every 40 operating hours/after every race
Every 20 operating hours
Once after 1 operating hour
Check and charge the battery. ● ●
Change the gear oil. ● ●
Check the front brake linings. ( p. 74) ● ●
Check the rear brake linings. ( p. 79) ● ●
Check the brake discs. ( p. 72) ● ●
Check the brake lines for damage and leakage. ● ●
Check the rear brake fluid level. ( p. 77) ● ●
Check the free travel of the foot brake lever. ( p. 76) ● ●
Check the frame and swingarm. ● ●
Check the swingarm bearing. ●
Check the heim joints at the top of the shock absorber. ● ●
Check the shock absorber linkage. ● ●
Check the tire condition. ( p. 84) ○ ● ●
Check the tire air pressure. ( p. 84) ○ ● ●
Check the wheel bearing for play. ● ●
Check the wheel hubs. ● ●
Check the rim run-out. ○ ● ●
Check the spoke tension. ( p. 84) ○ ● ●
Check the chain, rear sprocket, engine sprocket, and chain guide. ( p. 66) ● ●
Check the chain tension. ( p. 65) ○ ● ●
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