11 SERVICE WORK ON THE CHASSIS 69
H01552-10
(TC 250, TX 300)
– Check the throttle cable routing.
The throttle cable must be routed along the back of the handlebar, to the
right of the frame, above the fuel tank bracket, and to the carburetor. The
throttle cable must be fixed on the fuel tank bracket with a rubber band.
» If the throttle cable is not routed as specified:
– Correct the throttle cable routing.
Finishing work
– Install the fuel tank. ( p. 63)
– Install the right side cover. ( p. 61)
– Mount the seat. ( p. 54)
– Install the air filter box cover. ( p. 56)
11.43 Checking the rubber grip
401197-01
– Check the rubber grips on the handlebar for damage, wear, and looseness.
Info
The rubber grips are vulcanized onto a sleeve on the left and onto the han-
dle tube of the throttle grip on the right. The left sleeve is clamped onto the
handlebar.
The rubber grip can only be replaced with the sleeve or the throttle tube.
» If a rubber grip is damaged or worn
– Change the rubber grip.
M01455-10
–
Check that screw
is firmly seated.
Guideline
Screw, fixed grip M4 5 Nm
(3.7 lbf ft)
Loctite
®
243™
Diamond
must be located at the top.
11.44 Adjusting the basic position of the clutch lever
H01557-10
– Adjust the basic position of the clutch lever to your hand size by turning adjusting
screw
.
Info
When the adjusting screw is turned counterclockwise, the clutch lever
moves away from the handlebar.
When the adjusting screw is turned clockwise, the clutch lever moves
closer to the handlebar.
The range of adjustment is limited.
Turn the adjusting screw by hand only, and do not apply any force.
Do not make any adjustments while riding.
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