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MPAC 1500
Kohler MPAC 1500 User Manual
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TP-6714
4/10
76
Secti
on
5
Se
tup
5.1
1.6
Set
Sources
Set
Sources
BY
"
Main
Set
Phase
Rotation
BY
"
Back
Save
Back
???R
o
t
a
t
i
o
n
Set
Preferred
Source
BY
"
Back
Save
Back
Preferred
Source
Normal/Emergency
Set
Inphase
Monitor
Enable/Disable
BY
"
Back
Save
Back
Enable/Disable
Set
Inphase
Monitor
Angle
BY
"
Back
?
?
Degrees
Back
Save
Source
Setup
Screens
Continued
on
Next
Page
Set
Inphase
Monitor
In
Ph
ase
Xfr
Fai
l
BY
"
Back
Back
"
Sav
e
In
Ph
ase
Xfr
Fai
l
Enable/Disable
Back
Save
In
Ph
ase
Xfr
Fai
l
?
?:??
Set
Synchronization
V
oltage
Different
ial
BY
"
Back
?
?
Percent
Back
Save
Set
Synchronization
Frequency
Different
ial
BY
"
Back
?
?H
z
Back
Save
Set
Synchronization
Angle
Diff
erential
BY
"
Back
?
?
Degrees
Back
Save
Set
Fail
to
Sync
BY
"
Back
Back
"
Sav
e
Fail
to
Sync
Enable/Disable
Back
Save
Fail
to
Sync
?
?:??
Standard
transition
models
only
Closed
transition
models
only
Three-phase
models
only
.
ABC
BAC
Disable
75
77
Table of Contents
Table of Contents
3
Safety Precautions and Instructions
7
Introduction
9
Service Assistance
10
Section 1 Installation
11
Controller Connections
11
Logic Board Input and Output Connections
12
Communication Connections
12
Controller Connection
12
Controller Ground
12
Extended Transfer Time Relay
13
Accessory Connections
13
Controller Powerup/Reset
13
System Setup
14
Exerciser Setup
14
Functional Tests
14
Warranty Registration
14
Section 2 Operation Tests
15
Introduction
15
Manual Operation Test
15
Voltage Check
15
Lamp Test
15
Automatic Operation Test
15
Section 3 Operation
19
Introduction
19
User Interface Panel
19
Display
19
LED Indicators
20
Pushbuttons
20
Display Contrast
20
Examples
20
Main Screen
23
Passwords
24
Changing Passwords
24
Setup Password Reset and Disable
24
Test Password Reset and Disable
24
Normal Operation Screens
25
Sequence of Operation, Standard Transition
26
Preferred Source Loss and Return
26
Exerciser Operation
26
Test Sequence
27
Sequence of Operation, Programmed-Transition
28
Preferred Source Loss and Return, Programmed-Transition
28
Exerciser Operation, Programmed-Transition
28
Test Sequence, Programmed-Transition
29
Sequence of Operation, Service Entrance Models
30
Preferred Source Loss and Return, Service Entrance Models
30
Exerciser Operation
30
Service Entrance Models
30
Test Sequence
31
Service Entrance Models
31
Test Sequence Service Entrance Models
31
Sequence of Operation, Closed Transition Models
32
Preferred Source Loss and Return, Closed-Transition
32
Failure to Synchronize (Programmed-Transition Override)
32
Exerciser Operation, Closed-Transition
33
Test Sequence, Closed-Transition
33
System Test
35
Unloaded System Test
36
Loaded System Test
36
Closed-Transition Loaded Test
36
Auto-Loaded System Test
37
Sync Check (Closed-Transition)
37
Lamp Test
38
Exercise
38
Unloaded Exercise
38
Load Bank Control
38
Loaded Exercise
38
Warnings and Faults
39
Fault Reset
40
Accessory Module Faults
40
Module Status Change
40
Module Status Conflict
41
Reset Data
42
Reset Maintenance Records
42
Reset Event History
42
Reset Default Parameters
42
Reset and Disable Test Password
44
File Maintenance
44
Section 4 View Screens
45
Introduction
45
Main Screen
45
View Screens
45
View Event History
46
View Maintenance Records
46
View Exerciser Setup
47
View Prime Power Setup
47
View System Setup
47
View Source Setup
48
View Time Delays, Source 1
50
View Time Delays, Source 2
52
View Inputs/Outputs
54
View Common Alarms
54
View Communications Setup
55
View Control Parameters
55
Section 5 Setup
57
Introduction
57
Source Names
57
Controller DIP Switches
57
Default Settings and Time Delays
58
System Parameters
58
Time Delays
58
Setup Screens
59
Time/Date
60
Exerciser
61
Setting the Exerciser
61
Source/Source Mode
61
Prime Power Run
63
Prime Power Mode Setup
63
Prime Power Mode Operation
63
Time Delays
64
Load Control Time Delays
64
Set S1 Time Delays
65
Set S2 Time Delays
67
Load Control
69
Time-Based Load Control
69
Current-Based Load Control
71
Source Setup
73
Phase Rotation
73
In-Phase Monitor
73
Preferred Source Selection
73
System Voltage and Frequency
74
Voltage and Frequency Pickup and Dropout Settings
75
Set Sources
76
Programmable Inputs and Outputs
79
Main Logic Board Inputs and Outputs
79
Input/Output Modules
79
Input Functions
80
Output Functions
81
User-Defined I/O Function Descriptions
82
Common Alarms
83
Common Alarm Output
83
Audible Alarm
83
Chicago Alarm
83
Set System
84
Source Type/Source Type
84
Transition Type
84
Service Entrance
84
Rated Current
84
Three Source Engine Start Mode
84
Transfer Commit
84
Remote Test Loading
85
Peak Shave TD Bypass
85
USB Data Logger
85
Min/Max Values
85
Three-Source Systems
87
Three Source Engine Start Mode
87
Preferred Source Toggle
87
Three Source System Test and Exercise
87
Three-Source System Setup
87
ATS1 and ATS2 System Setup
88
Communications
91
Set Passwords
91
Calibration
92
Section 6 Communications
93
Introduction
93
Connections
93
Serial Connections
94
Ethernet Connections
95
Communications Setup
97
Serial Communication
98
Ethernet Communication
98
USB Port
99
File Transfer
100
Event History Files
101
Configuration Files
101
Controller Application Program
101
Data Logger Files
102
Minmax Files
102
Syncdata Files
102
Section 7 Scheduled Maintenance
103
Introduction
103
Testing
104
Weekly Generator Set Exercise
104
Monthly Automatic Control System Test
104
Inspection and Service
104
General Inspection
104
Other Inspections and Service
105
Service Schedule
106
Section 8 Accessories
107
Introduction
107
Accessory Modules
107
Accessory Module Mounting
107
Input/Output (I/O) Modules
108
Alarm Module
109
Alarm Board DIP Switches
110
External Alarm
110
Audible Alarm Setup
110
Alarm Operation
110
Alarm Silence Mode
110
External Battery Supply Module (EBSM)
111
Heater
112
Transient Voltage Surge Suppressor (TVSS)
113
Diagnostic Leds
113
TVSS Remote Status Indicator
113
TVSS Replacement
114
Supervised Transfer Control Switch
116
Automatic Mode
116
Non-Automatic Mode
116
Current Sensing
118
Load Shed (Forced Transfer to OFF)
120
Description
120
Connection
120
User Interface Cover
121
Line-To-Neutral Voltage Monitoring
121
Logic Disconnect Switch
122
Monitoring Program
122
Appendix A Abbreviations
123
Appendix B Screen Summaries
125
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Installation Instructions
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Kohler MPAC 1500 Specifications
General
Brand
Kohler
Model
MPAC 1500
Category
Controller
Language
English
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