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AUXILIARY SUBSTANCES 26

161

Air filter cleaner

Recommended supplier

MOTOREX

– Racing Bio Dirt Remover

Chain cleaner

Recommended supplier

MOTOREX

– Chain Clean

Fuel additive

Recommended supplier

MOTOREX

– Fuel Stabilizer

High viscosity grease

Recommended supplier

SKF

– LGHB 2

Long-life grease

Recommended supplier

MOTOREX

– Bike Grease 2000

Motorcycle cleaner

Recommended supplier

MOTOREX

– Moto Clean

Off-road chain spray

Recommended supplier

MOTOREX

– Chainlube Offroad

Oil for foam air filter

Recommended supplier

MOTOREX

– Racing Bio Liquid Power

Preserving materials for paints, metal and rubber

Recommended supplier

MOTOREX

–

Moto Protect

Table of Contents4
Means of Representation8
Symbols Used8
Formats Used8
Safety Advice 29
Use Definition - Intended Use9
Misuse9
Degrees of Risk and Symbols10
Tampering Warning10
Safe Operation10
Protective Clothing11
Work Rules11
Environment11
Owner's Manual12
Important Notes 313
Manufacturer Warranty, Implied Warranty13
Fuel, Auxiliary Substances13
Spare Parts, Technical Accessories13
Service13
Figures13
Customer Service13
View of Vehicle14
View of Vehicle, Front Left (Example)14
View of Vehicle, Rear Right (Example)15
Serial Numbers16
Vehicle Identification Number16
Type Label16
Key Number (All EXC Models)16
Engine Number16
Fork Part Number17
Shock Absorber Article Number17
Controls18
Clutch Lever18
Hand Brake Lever18
Throttle Grip18
Horn Button (All EXC Models)18
Light Switch (All EXC Models)19
Light Switch (All XC-W Models)19
Turn Signal Switch (All EXC Models)19
Start Button19
Stop Button20
Combination Switch20
Overview of Indicator Lights (All EXC Models)20
Overview of Indicator Lights (All XC-W Models)21
Opening the Fuel Tank Filler Cap21
Closing the Fuel Tank Filler Cap22
Opening 2-Stroke Oil Tank Cap22
Closing 2-Stroke Oil Tank Cap22
Supporting Strap (All HARDENDURO Models)22
Cold Start Button23
Idle Speed Adjusting Screw23
Shift Lever23
Foot Brake Lever24
Side Stand24
Steering Lock (All EXC Models)25
Locking the Steering (All EXC Models)25
Unlocking the Steering (All EXC Models)25
Combination Instrument26
Combination Instrument Overview26
Activation and Test26
Setting Kilometers or Miles26
Adjusting Combination Instrument Function27
Setting the Clock27
Viewing the Lap Time28
Display Mode SPEED (Speed)29
Display Mode SPEED/H (Operating Hours)29
Setup Menu29
Adjusting the Unit of Measurement30
Display Mode SPEED/CLK (Time)31
Setting the Clock31
Display Mode SPEED/LAP (Lap Time)31
Viewing the Lap Time32
Display Mode SPEED/ODO (Odometer)32
Display Mode SPEED/TR1 (Trip Master 1)33
Display Mode SPEED/TR2 (Trip Master 2)33
Adjusting TR2 (Trip Master 2)33
Display Mode SPEED/A1 (Average Speed 1)34
Display Mode SPEED/A2 (Average Speed 2)34
Display Mode SPEED/S1 (Stop Watch 1)35
Display Mode SPEED/S2 (Stop Watch 2)35
Table of Functions36
Table of Conditions and Menu Activation37
Preparing for Use38
Advice on Preparing for First Use38
Running in the Engine39
Starting Power of Lithium-Ion Batteries at Low Temperatures40
Preparing the Vehicle for Difficult Operating Conditions40
Preparing the Vehicle for Rides on Dry Sand40
Preparing the Vehicle for Rides on Wet Sand41
Preparing the Vehicle for Riding on Wet and Muddy Circuits42
Preparing Vehicle for High Temperatures or Slow Riding42
Preparing the Vehicle for Low Temperatures or Snow42
Riding Instructions 943
Checks and Maintenance Measures When Preparing for Use43
Starting the Vehicle43
Starting off44
Shifting, Riding44
Braking45
Stopping, Parking46
Transporting46
Refueling47
Adding 2-Stroke Oil48
Service Schedule 1049
Additional Information49
Tuning the Chassis 1151
Checking the Basic Chassis Setting with the Rider's Weight51
Compression Damping of the Shock Absorber51
Adjusting the Low-Speed Compression Damping of the Shock Absorber51
Adjusting the High-Speed Compression Damping of the Shock Absorber52
Adjusting the Rebound Damping of the Shock Absorber53
Measuring the Dimension of the Rear Wheel Unloaded53
Checking the Static Sag of the Shock Absorber54
Checking the Rider Sag of the Shock Absorber54
Adjusting the Spring Preload of the Shock Absorber55
Adjusting the Rider Sag56
Checking the Basic Setting of the Fork56
Adjusting the Compression Damping of the Fork57
Adjusting the Rebound Damping of the Fork57
Handlebar Position58
Adjusting the Handlebar Position59
Service Work on the Chassis 1261
Raising the Motorcycle with a Lift Stand61
Removing the Motorcycle from the Lift Stand61
Bleeding the Fork Legs61
Cleaning the Dust Boots of the Fork Legs62
Removing the Fork Protector62
Installing the Fork Protector63
Removing the Fork Legs63
Installing the Fork Legs64
Removing the Lower Triple Clamp65
Installing the Lower Triple Clamp66
Checking the Steering Head Bearing Play68
Adjusting the Steering Head Bearing Play68
Lubricating the Steering Head Bearing69
Removing Front Fender69
Installing Front Fender70
Removing the Shock Absorber70
Installing the Shock Absorber71
Removing the Seat72
Mounting the Seat73
Removing the Frame Protector74
Installing the Frame Protector74
Removing the Air Filter Box Cover74
Installing the Air Filter Box Cover75
Removing the Air Filter75
Installing the Air Filter76
Cleaning the Air Filter and Air Filter Box76
Preparing Air Filter Box Cover for Securing77
Removing the Main Silencer77
Installing the Main Silencer77
Changing the Glass Fiber Yarn Filling of the Main Silencer78
Removing the Fuel Tank78
Installing the Fuel Tank80
Checking the Chain for Dirt82
Cleaning the Chain82
Checking the Chain Tension83
Adjusting the Chain Tension83
Checking the Chain, Rear Sprocket, Engine Sprocket, and Chain Guide84
Checking the Frame87
Checking the Link Fork87
Checking the Throttle Cable Routing87
Checking the Rubber Grip88
Adjusting the Basic Position of the Clutch Lever89
Checking/Correcting the Fluid Level of Hydraulic Clutch89
Changing the Hydraulic Clutch Fluid90
Removing the Engine Guard (All Special Models, All XC-W Models)91
Installing the Engine Guard (All Special Models, All XC-W Models)91
13 Brake System92
Checking the Free Travel of the Hand Brake Lever92
Adjusting the Free Travel of the Handbrake Lever92
Checking the Brake Discs93
Checking the Front Brake Fluid Level93
Adding Front Brake Fluid94
Checking that the Brake Linings of the Front Brake Are Secured95
Changing the Brake Linings of the Front Brake96
Checking the Free Travel of Foot Brake Lever98
Adjusting the Basic Position of the Foot Brake Lever98
Checking the Rear Brake Fluid Level99
Adding Rear Brake Fluid100
Checking that the Brake Linings of the Rear Brake Are Secured101
Changing the Rear Brake Linings101
14 Wheels, Tires104
Removing the Front Wheel104
Installing the Front Wheel105
Removing the Rear Wheel106
Installing the Rear Wheel107
Checking the Tire Condition108
Checking Tire Pressure109
Checking Spoke Tension109
Electrical System 15111
Removing the 12-V Battery111
Installing the 12-V Battery112
Charging the 12-V Battery113
Changing the Main Fuse114
Removing the Headlight Mask with the Headlight115
Installing the Headlight Mask with the Headlight116
Changing the Headlight Bulb117
Changing the Turn Signal Bulb (All EXC Models)117
Checking the Headlight Setting118
Adjusting the Headlight Range119
Changing the Combination Instrument Battery119
Diagnostics Connector120
Ocu120
Cooling System 16121
Checking the Antifreeze and Coolant Level121
Checking the Coolant Level122
Draining the Coolant122
Refilling with Coolant123
Changing the Coolant125
Tuning the Engine 17127
Checking the Play in the Throttle Cable127
Adjusting the Play in the Throttle Cable127
Setting the Characteristic Map of the Throttle Response128
Adjusting the Idle Speed130
Programming Ambient Air Pressure130
Checking the Basic Position of the Shift Lever131
Adjusting the Basic Position of the Shift Lever131
18 Exhaust Control132
Programming the End Positions of the Exhaust Control132
19 Service Work on the Engine134
Changing the Fuel Screen134
Checking 2-Stroke Oil Level135
Priming Oil Pump135
Cleaning the Oil Screen in the Oil Tank137
Checking the Gear Oil Level140
Changing the Gear Oil140
Adding the Gear Oil141
Cleaning, Care 20143
Cleaning the Motorcycle143
Checks and Maintenance Steps for Winter Operation144
Storage 21145
Preparing for Use after Storage146
Troubleshooting 22147
23 Blink Code150
24 Technical Specifications152
Engine152
All 250 Models152
All 300 Models152
Engine Tightening Torques153
Capacities154
Gear Oil154
Coolant154
Fuel154
Chassis155
Electrical System156
Tires156
Fork156
Shock Absorber157
Chassis Tightening Torques157
Substances 25161
Auxiliary Substances 26163
Standards 27165
28 Index of Special Terms166
List of Abbreviations 29167
30 List of Symbols168
Red Symbols168
Yellow and Orange Symbols168
Green and Blue Symbols168
Index169

Brand	KTM
Model	300 EXC HARDENDURO 2024
Category	Motorcycle
Language	English

KTM 300 EXC HARDENDURO 2024 User Manual

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