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300 EXC HARDENDURO 2024
KTM 300 EXC HARDENDURO 2024 User Manual
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1
3
Table of Contents
Table of Contents
4
Means of Representation
8
Symbols Used
8
Formats Used
8
Safety Advice 2
9
Use Definition - Intended Use
9
Misuse
9
Degrees of Risk and Symbols
10
Tampering Warning
10
Safe Operation
10
Protective Clothing
11
Work Rules
11
Environment
11
Owner's Manual
12
Important Notes 3
13
Manufacturer Warranty, Implied Warranty
13
Fuel, Auxiliary Substances
13
Spare Parts, Technical Accessories
13
Service
13
Figures
13
Customer Service
13
View of Vehicle
14
View of Vehicle, Front Left (Example)
14
View of Vehicle, Rear Right (Example)
15
Serial Numbers
16
Vehicle Identification Number
16
Type Label
16
Key Number (All EXC Models)
16
Engine Number
16
Fork Part Number
17
Shock Absorber Article Number
17
Controls
18
Clutch Lever
18
Hand Brake Lever
18
Throttle Grip
18
Horn Button (All EXC Models)
18
Light Switch (All EXC Models)
19
Light Switch (All XC-W Models)
19
Turn Signal Switch (All EXC Models)
19
Start Button
19
Stop Button
20
Combination Switch
20
Overview of Indicator Lights (All EXC Models)
20
Overview of Indicator Lights (All XC-W Models)
21
Opening the Fuel Tank Filler Cap
21
Closing the Fuel Tank Filler Cap
22
Opening 2-Stroke Oil Tank Cap
22
Closing 2-Stroke Oil Tank Cap
22
Supporting Strap (All HARDENDURO Models)
22
Cold Start Button
23
Idle Speed Adjusting Screw
23
Shift Lever
23
Foot Brake Lever
24
Side Stand
24
Steering Lock (All EXC Models)
25
Locking the Steering (All EXC Models)
25
Unlocking the Steering (All EXC Models)
25
Combination Instrument
26
Combination Instrument Overview
26
Activation and Test
26
Setting Kilometers or Miles
26
Adjusting Combination Instrument Function
27
Setting the Clock
27
Viewing the Lap Time
28
Display Mode SPEED (Speed)
29
Display Mode SPEED/H (Operating Hours)
29
Setup Menu
29
Adjusting the Unit of Measurement
30
Display Mode SPEED/CLK (Time)
31
Setting the Clock
31
Display Mode SPEED/LAP (Lap Time)
31
Viewing the Lap Time
32
Display Mode SPEED/ODO (Odometer)
32
Display Mode SPEED/TR1 (Trip Master 1)
33
Display Mode SPEED/TR2 (Trip Master 2)
33
Adjusting TR2 (Trip Master 2)
33
Display Mode SPEED/A1 (Average Speed 1)
34
Display Mode SPEED/A2 (Average Speed 2)
34
Display Mode SPEED/S1 (Stop Watch 1)
35
Display Mode SPEED/S2 (Stop Watch 2)
35
Table of Functions
36
Table of Conditions and Menu Activation
37
Preparing for Use
38
Advice on Preparing for First Use
38
Running in the Engine
39
Starting Power of Lithium-Ion Batteries at Low Temperatures
40
Preparing the Vehicle for Difficult Operating Conditions
40
Preparing the Vehicle for Rides on Dry Sand
40
Preparing the Vehicle for Rides on Wet Sand
41
Preparing the Vehicle for Riding on Wet and Muddy Circuits
42
Preparing Vehicle for High Temperatures or Slow Riding
42
Preparing the Vehicle for Low Temperatures or Snow
42
Riding Instructions 9
43
Checks and Maintenance Measures When Preparing for Use
43
Starting the Vehicle
43
Starting off
44
Shifting, Riding
44
Braking
45
Stopping, Parking
46
Transporting
46
Refueling
47
Adding 2-Stroke Oil
48
Service Schedule 10
49
Additional Information
49
Tuning the Chassis 11
51
Checking the Basic Chassis Setting with the Rider's Weight
51
Compression Damping of the Shock Absorber
51
Adjusting the Low-Speed Compression Damping of the Shock Absorber
51
Adjusting the High-Speed Compression Damping of the Shock Absorber
52
Adjusting the Rebound Damping of the Shock Absorber
53
Measuring the Dimension of the Rear Wheel Unloaded
53
Checking the Static Sag of the Shock Absorber
54
Checking the Rider Sag of the Shock Absorber
54
Adjusting the Spring Preload of the Shock Absorber
55
Adjusting the Rider Sag
56
Checking the Basic Setting of the Fork
56
Adjusting the Compression Damping of the Fork
57
Adjusting the Rebound Damping of the Fork
57
Handlebar Position
58
Adjusting the Handlebar Position
59
Service Work on the Chassis 12
61
Raising the Motorcycle with a Lift Stand
61
Removing the Motorcycle from the Lift Stand
61
Bleeding the Fork Legs
61
Cleaning the Dust Boots of the Fork Legs
62
Removing the Fork Protector
62
Installing the Fork Protector
63
Removing the Fork Legs
63
Installing the Fork Legs
64
Removing the Lower Triple Clamp
65
Installing the Lower Triple Clamp
66
Checking the Steering Head Bearing Play
68
Adjusting the Steering Head Bearing Play
68
Lubricating the Steering Head Bearing
69
Removing Front Fender
69
Installing Front Fender
70
Removing the Shock Absorber
70
Installing the Shock Absorber
71
Removing the Seat
72
Mounting the Seat
73
Removing the Frame Protector
74
Installing the Frame Protector
74
Removing the Air Filter Box Cover
74
Installing the Air Filter Box Cover
75
Removing the Air Filter
75
Installing the Air Filter
76
Cleaning the Air Filter and Air Filter Box
76
Preparing Air Filter Box Cover for Securing
77
Removing the Main Silencer
77
Installing the Main Silencer
77
Changing the Glass Fiber Yarn Filling of the Main Silencer
78
Removing the Fuel Tank
78
Installing the Fuel Tank
80
Checking the Chain for Dirt
82
Cleaning the Chain
82
Checking the Chain Tension
83
Adjusting the Chain Tension
83
Checking the Chain, Rear Sprocket, Engine Sprocket, and Chain Guide
84
Checking the Frame
87
Checking the Link Fork
87
Checking the Throttle Cable Routing
87
Checking the Rubber Grip
88
Adjusting the Basic Position of the Clutch Lever
89
Checking/Correcting the Fluid Level of Hydraulic Clutch
89
Changing the Hydraulic Clutch Fluid
90
Removing the Engine Guard (All Special Models, All XC-W Models)
91
Installing the Engine Guard (All Special Models, All XC-W Models)
91
13 Brake System
92
Checking the Free Travel of the Hand Brake Lever
92
Adjusting the Free Travel of the Handbrake Lever
92
Checking the Brake Discs
93
Checking the Front Brake Fluid Level
93
Adding Front Brake Fluid
94
Checking that the Brake Linings of the Front Brake Are Secured
95
Changing the Brake Linings of the Front Brake
96
Checking the Free Travel of Foot Brake Lever
98
Adjusting the Basic Position of the Foot Brake Lever
98
Checking the Rear Brake Fluid Level
99
Adding Rear Brake Fluid
100
Checking that the Brake Linings of the Rear Brake Are Secured
101
Changing the Rear Brake Linings
101
14 Wheels, Tires
104
Removing the Front Wheel
104
Installing the Front Wheel
105
Removing the Rear Wheel
106
Installing the Rear Wheel
107
Checking the Tire Condition
108
Checking Tire Pressure
109
Checking Spoke Tension
109
Electrical System 15
111
Removing the 12-V Battery
111
Installing the 12-V Battery
112
Charging the 12-V Battery
113
Changing the Main Fuse
114
Removing the Headlight Mask with the Headlight
115
Installing the Headlight Mask with the Headlight
116
Changing the Headlight Bulb
117
Changing the Turn Signal Bulb (All EXC Models)
117
Checking the Headlight Setting
118
Adjusting the Headlight Range
119
Changing the Combination Instrument Battery
119
Diagnostics Connector
120
Ocu
120
Cooling System 16
121
Checking the Antifreeze and Coolant Level
121
Checking the Coolant Level
122
Draining the Coolant
122
Refilling with Coolant
123
Changing the Coolant
125
Tuning the Engine 17
127
Checking the Play in the Throttle Cable
127
Adjusting the Play in the Throttle Cable
127
Setting the Characteristic Map of the Throttle Response
128
Adjusting the Idle Speed
130
Programming Ambient Air Pressure
130
Checking the Basic Position of the Shift Lever
131
Adjusting the Basic Position of the Shift Lever
131
18 Exhaust Control
132
Programming the End Positions of the Exhaust Control
132
19 Service Work on the Engine
134
Changing the Fuel Screen
134
Checking 2-Stroke Oil Level
135
Priming Oil Pump
135
Cleaning the Oil Screen in the Oil Tank
137
Checking the Gear Oil Level
140
Changing the Gear Oil
140
Adding the Gear Oil
141
Cleaning, Care 20
143
Cleaning the Motorcycle
143
Checks and Maintenance Steps for Winter Operation
144
Storage 21
145
Preparing for Use after Storage
146
Troubleshooting 22
147
23 Blink Code
150
24 Technical Specifications
152
Engine
152
All 250 Models
152
All 300 Models
152
Engine Tightening Torques
153
Capacities
154
Gear Oil
154
Coolant
154
Fuel
154
Chassis
155
Electrical System
156
Tires
156
Fork
156
Shock Absorber
157
Chassis Tightening Torques
157
Substances 25
161
Auxiliary Substances 26
163
Standards 27
165
28 Index of Special Terms
166
List of Abbreviations 29
167
30 List of Symbols
168
Red Symbols
168
Yellow and Orange Symbols
168
Green and Blue Symbols
168
Index
169
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KTM 300 EXC HARDENDURO 2024 Specifications
General
Brand
KTM
Model
300 EXC HARDENDURO 2024
Category
Motorcycle
Language
English
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