12 SERVICE WORK ON THE CHASSIS 63
12.14 Installing the lower triple clamp x (All SIXDAYS models)
B01604-10
Main work
– Clean the bearing and sealing elements, check for damage, and grease.
High viscosity grease ( p. 128)
– Insert the lower triple clamp with the steering stem. Mount the upper steering head
bearing.
– Check whether the upper steering head seal 1 is correctly positioned.
– Slide on protective ring 2 and O-ring 3.
B01230-10
– Position the upper triple clamp with the handlebar.
– Mount screw 4 but do not tighten yet.
– Position the clutch line, wiring harness, and voltage regulator. Mount and tighten
screws 5.
Guideline
Remaining screws, chassis M6 10 Nm (7.4 lbf ft)
B01598-10
– Position the fork legs.
Position bleeder screws 6 toward the front.
Info
The rebound damping is located in the right fork leg REB (red adjusting
screw). The compression damping is located in the left fork leg COMP (white
adjusting screw).
Grooves are milled into the side of the upper end of the fork legs. The sec-
ond milled groove (from the top) must be flush with the top edge of the
upper triple clamp.
B01596-10
– Tighten screws 7.
Guideline
Screw, bottom triple clamp M8 15 Nm
(11.1 lbf ft)
B01232-10
– Tighten screw 4.
Guideline
Screw, top steering head M20x1.5 12 Nm (8.9 lbf ft)
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