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350 XCF-W USA
KTM 350 XCF-W USA User Manual
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12
SERVICE
WORK
ON
THE
CHASSIS
80
12.49
Removing
the
engine
guard
(EXC
‑
F
AUS,
All
SIXDAYS
models)
B01594-10
–
Turn
quick
release
1
countercloc
kwise
until
it
disengages.
Remove
the
engine
guard.
12.50
Installing
the
engine
guard
(EXC
‑
F
AUS,
All
SIXDAYS
models)
B01595-10
–
Attach
the
engine
guard
on
the
frame
at
the
rear
and
swing
up
at
the
front.
–
Turn
quick
release
1
clockwise
all
the
way.
81
83
Table of Contents
Default Chapter
4
Table of Contents
4
1 Means of Representation
7
Symbols Used
7
Formats Used
7
2 Safety Advice
8
Use Definition - Intended Use
8
Degrees of Risk and Symbols
8
Tampering Warning
8
Safe Operation
9
Protective Clothing
9
Work Rules
9
Environment
9
Owner's Manual
10
3 Important Notes
11
Guarantee, Warranty
11
Operating and Auxiliary Substances
11
Spare Parts, Accessories
11
Service
11
Figures
11
Customer Service
11
4 View of Vehicle
12
View of Vehicle, Front Left (Example)
12
View of Vehicle, Rear Right (Example)
13
5 Serial Numbers
14
Chassis Number
14
Type Label
14
Key Number (All EXC-F Models)
14
Engine Number
14
Fork Part Number
14
Shock Absorber Part Number
15
6 Controls
16
Clutch Lever
16
Hand Brake Lever
16
Throttle Grip
16
Kill Switch (All EXC-F Models)
16
Kill Switch (All XCF-W Models)
16
Horn Button (All EXC-F Models)
17
Light Switch (All EXC-F Models)
17
Light Switch (All XCF-W Models)
17
Turn Signal Switch (All EXC-F Models)
17
Emergency off Switch (EXC-F AUS)
17
Electric Starter Button (EXC-F EU, All XCF-W Models, All SIXDAYS Models)
18
Electric Starter Button (EXC-F AUS)
18
Overview of Indicator Lamps (EXC-F EU, EXC-F AUS)
18
Overview of Indicator Lamps (EXC-F SIX DAYS)
18
Overview of Indicator Lamps (XCF-W)
18
Overview of Indicator Lamps (XCF-W SIX DAYS)
19
Opening Filler Cap
19
Closing Filler Cap
19
Idle Speed Adjusting Screw
20
Shift Lever
20
Kick Starter
20
Foot Brake Lever
21
Side Stand
21
Steering Lock (All EXC-F Models)
21
Locking the Steering (All EXC-F Models)
21
Unlocking the Steering (All EXC-F Models)
22
7 Speedometer
23
Exc-F Eu, Exc-F Aus, Xcf-W
23
Speedometer Overview
23
Activation and Test
23
Setting Kilometers or Miles
23
Adjusting the Speedometer Functions
24
Setting the Clock
24
Querying Lap Time
24
Display Mode SPEED (Speed)
25
Display Mode SPEED/H (Service Hours)
25
Setup Menu
25
Unit of Measurement Menu
26
Display Mode SPEED/CLK (Time)
26
Setting the Clock
26
Display Mode SPEED/LAP (Lap Time)
27
Viewing the Lap Time
27
Display Mode SPEED/ODO (Odometer)
27
Display Mode SPEED/TR1 (Trip Master 1)
27
Display Mode SPEED/TR2 (Trip Master 2)
28
Setting TR2 (Trip Master 2)
28
Display Mode SPEED/A1 (Average Speed 1)
28
Display Mode SPEED/A2 (Average Speed 2)
29
Display Mode SPEED/S1 (Stop Watch 1)
29
Display Mode SPEED/S2 (Stop Watch 2)
29
Table of Functions
29
Table of Conditions and Menu Activation
30
All SIXDAYS Models
30
Speedometer Overview
30
Activation and Test
31
Setting Kilometers or Miles
31
Setting the Speedometer Functions
31
Setting the Clock
32
Viewing the Lap Time
32
Display Mode SPEED (Speed)
33
Display Mode SPEED/H (Service Hours)
33
Setup Menu
33
Setting the Unit of Measurement
34
Display Mode SPEED/CLK (Time)
34
Setting the Clock
34
Display Mode SPEED/LAP (Lap Time)
35
Viewing the Lap Time
35
Display Mode SPEED/ODO (Odometer)
35
Display Mode SPEED/TR1 (Trip Master 1)
35
Display Mode SPEED/TR2 (Trip Master 2)
36
Setting TR2 (Trip Master 2)
36
Display Mode SPEED/A1 (Average Speed 1)
36
Display Mode SPEED/A2 (Average Speed 2)
37
Display Mode SPEED/S1 (Stop Watch 1)
37
Display Mode SPEED/S2 (Stop Watch 2)
37
Table of Functions
38
Table of Conditions and Menu Activation
39
8 Preparing for Use
40
Advice on First Use
40
Running-In the Engine
41
Preparing the Vehicle for Difficult Riding Conditions
41
Preparing for Rides on Dry Sand
42
Preparing for Rides on Wet Sand
42
Preparing for Rides on Wet and Muddy Surfaces
43
Preparing for Rides at High Temperature and Slow Speed
43
Preparing for Rides at Low Temperature or in Snow
43
9 Riding Instructions
44
Checks and Maintenance Work When Preparing for Use
44
Starting
44
Starting off
45
Shifting, Riding
45
Braking
45
Stopping, Parking
46
Transport
46
Refueling
47
10 Service Schedule
48
Service Work (as Additional Order)
49
11 Tuning the Chassis
50
Checking the Basic Suspension Setting against the Rider's Weight
50
Compression Damping of Shock Absorber
50
Adjusting the Low-Speed Compression Damping of the Shock Absorber
50
Adjusting the High-Speed Compression Damping of the Shock Absorber
51
Adjusting the Rebound Damping of the Shock Absorber
51
Measuring Rear Wheel Sag Unloaded
52
Checking the Static Sag of the Shock Absorber
52
Checking the Riding Sag of the Shock Absorber
52
Adjusting the Spring Preload of the Shock Absorber
53
Adjusting the Riding Sag
53
Checking Basic Setting of Fork
54
Adjusting the Compression Damping of the Fork
54
Adjusting the Rebound Damping of the Fork
55
Adjusting the Spring Preload of the Fork (EXC-F EU, EXC-F AUS, XCF-W)
56
Handlebar Position
56
Adjusting Handlebar Position
56
12 Service Work on the Chassis
58
Raising the Motorcycle with the Lift Stand
58
Removing the Motorcycle from the Lift Stand
58
Bleeding Fork Legs
58
Cleaning the Dust Boots of the Fork Legs
58
Loosening the Fork Protector
59
Positioning the Fork Protector
59
Removing the Fork Legs
59
Installing the Fork Legs
60
Removing the Fork Protector
61
Installing the Fork Protector
61
Removing the Lower Triple Clamp (EXC-F EU, EXC-F AUS, XCF-W)
61
Removing the Lower Triple Clamp (All SIXDAYS Models)
62
Installing the Lower Triple Clamp (EXC-F EU, EXC-F AUS, XCF-W)
63
Installing the Lower Triple Clamp (All SIXDAYS Models)
65
Checking the Steering Head Bearing Play
66
Adjusting the Play of the Steering Head Bearing (EXC-F EU, EXC-F AUS, XCF-W)
67
Adjusting the Play of the Steering Head Bearing (All SIXDAYS Models)
67
Bearing (EXC‑F EU, EXC‑F AUS, XCF‑W)
67
Greasing the Steering Head Bearing
68
Removing the Front Fender
68
Installing the Front Fender
68
Removing the Shock Absorber
69
Installing the Shock Absorber
69
Removing the Seat
69
Mounting the Seat
70
Removing the Air Filter Box Lid
70
Installing the Air Filter Box Lid
70
Removing the Air Filter
70
Installing the Air Filter
71
Cleaning the Air Filter and Air Filter Box
71
Sealing the Air Filter Box
72
Removing Main Silencer
72
Installing the Main Silencer
72
Changing the Glass Fiber Yarn Filling of the Main Silencer
72
Removing the Fuel Tank
73
Installing the Fuel Tank
74
Checking for Chain Dirt Accumulation
75
Cleaning the Chain
76
Checking the Chain Tension
76
Adjusting the Chain Tension
77
Checking the Chain, Rear Sprocket, Engine Sprocket and Chain Guide
77
Checking the Frame
79
Checking the Swingarm
79
Checking the Throttle Cable Routing
79
Checking the Rubber Grip
80
Additionally Securing the Rubber Grip
80
Adjusting the Basic Position of the Clutch Lever
80
Checking/Correcting the Fluid Level of the Hydraulic Clutch
81
Changing the Hydraulic Clutch Fluid
81
Removing the Engine Guard (EXC-F AUS, All SIXDAYS Models)
82
Installing the Engine Guard (EXC-F AUS, All SIXDAYS Models)
82
13 Brake System
83
Checking Free Travel of Hand Brake Lever
83
Adjusting Free Travel of Hand Brake Lever (All EXC-F Models)
83
Adjusting the Basic Position of the Hand Brake Lever (All XCF-W Models)
83
Checking the Brake Discs
84
Checking the Brake Fluid Level of the Front Brake
84
Adding Front Brake Fluid
84
Checking the Front Brake Linings
85
Changing the Front Brake Linings
86
Checking the Free Travel of Foot Brake Lever
87
Adjusting the Basic Position of the Foot Brake Lever
87
Checking the Rear Brake Fluid Level
88
Adding Rear Brake Fluid
88
Checking the Rear Brake Linings
89
Changing the Rear Brake Linings
90
14 Wheels, Tires
92
Removing the Front Wheel
92
Installing the Front Wheel
92
Removing the Rear Wheel
93
Installing the Rear Wheel
94
Checking the Tire Condition
94
Checking the Tire Air Pressure
95
Checking Spoke Tension
95
15 Electrical System
97
Removing the Battery
97
Installing the Battery
97
Charging the Battery
98
Changing the Main Fuse
99
Changing the Fuses of Individual Power Consumers
100
Removing Headlight Mask with Headlight
100
Refitting the Headlight Mask with the Headlight
101
Changing the Headlight Bulb
101
Checking the Headlight Setting
102
Adjusting the Headlight Range
102
Changing the Turn Signal Bulb
103
Changing the Speedometer Battery
103
16 Cooling System
105
Checking the Antifreeze and Coolant Level
105
Checking the Coolant Level
106
Draining the Coolant
106
Refilling Coolant
107
17 Tuning the Engine
108
Checking the Play in the Throttle Cable
108
Adjusting the Play in the Throttle Cable
108
Adjusting the Idle Speed
109
Checking the Basic Position of the Shift Lever
109
Adjusting the Basic Position of the Shift Lever
109
18 Service Work on the Engine
110
Changing the Fuel Screen
110
Checking the Engine Oil Level
110
Changing the Engine Oil and Oil Filter, Cleaning the Oil Screen
111
Adding Engine Oil
113
19 Cleaning, Care
114
Cleaning the Motorcycle
114
Checks and Maintenance Steps for Winter Operation
115
20 Storage
116
Preparing for Use after Storage
116
21 Troubleshooting
117
22 Blink Code
119
23 Technical Data
121
Engine
121
Engine Tightening Torques
121
Capacities
123
Engine Oil
123
Coolant
123
Fuel
123
Chassis
123
Electrical System
124
Tires
124
Fork
124
Exc-F Eu, Exc-F Aus, Xcf-W
124
All SIXDAYS Models
125
Shock Absorber
125
Chassis Tightening Torques
126
4
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KTM 350 XCF-W USA Specifications
General
Brand
KTM
Model
350 XCF-W USA
Category
Motorcycle
Language
English
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