0055
0077
0088
0099
00bkbk
00bnbn
00bobo
00bpbp
00bqbq
00brbr
00bsbs
00bmbm
00blbl
0066
0044
0022
0011
0033
0066
0055
0011
0044
0066
0055
22
0066
0011
0044
77
0055
0066
0011
0044
0011
0077
0055
0066
0011
0044
0066
0066
0044
0077
0066
0044
0011
77
0077
33
30/ENGINE - WORK ON INDIVIDUAL PARTS 93
200180-01
ಥ Fix the countershaft in the vise with the geared end facing downwards.
Specification
Use vise protectors.
ಥ Mount needle bearing
 and the second-gear idler gear on the countershaft with the protruding collar facing downwards.
ಥ Fit lock ring
 and stop disk.
ಥ Mount the sixth-gear sliding gear
 with the shift groove facing upwards.
ಥ Mount lock ring
 and stop disk.
ಥ Mount needle bearing
 and fourth-gear idler gear with the collar facing upwards.
ಥ Mount needle bearing
(1 and third-gear idler gearîš‘(2 with the collar facing downwards.
ಥ Mount stop disk
(3 and lock ringîš‘(4.
ಥ Mount the fifth-gear sliding gear
(5 with the shift groove facing downwards and stop diskîš‘(6.
ಥ Mount needle bearing
(7, first-gear idler gearîš‘(8 with the groove facing downwards and stop diskîš‘(9.
ಥ Finally, check all gear wheels for smooth operation.
Checking the transmission
500174-01
ಥ Check needle bearing for damage and wear.
» If there is damage or wear:
ಥ Change the needle bearing.
ಥ Check the pivot points of main shaft
 and countershaft for damage and wear.
» If there is damage or wear:
ಥ Change the main shaft and/or countershaft.
ಥ Check the tooth profiles of main shaft
 and countershaft for damage and wear.
» If there is damage or wear:
ಥ Change the main shaft and/or countershaft.
ಥ Check the pivot points of idler gears
 for damage and wear.
» If there is damage or wear:
ಥ Change the idler/fixed gear pair.
ಥ Check the shift dogs of idler gears
 and fixed gears for damage and wear.
» If there is damage or wear:
ಥ Change the idler/fixed gear pair.
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