30/ENGINE 57
500120-10
ಥ Remove the cable binder and disconnect all connectors of the engine wiring har-
ness in area
.
ಥ Remove screws
(1. Take off the slave cylinder of the clutch and hang it to one side.
Info
To not kink the clutch line.
Do not activate the clutch lever if the slave cylinder of the clutch has been
removed.
ಥ Take out the clutch push rod.
ಥ Slide back cover
(2. Remove the nut from the electrical connection on the starter
engine and take off the cable.
ಥ Remove screws
(3. Lift the engine out of the frame.
Info
Having an assistant is helpful in this step.
Ensure that the engine is adequately secured and will not fall over.
Protect the frame and attachments against damage.
Installing the engine
500120-11
ಥ Check parts for damage and wear. Replace damaged or worn parts.
ಥ Position the engine in the frame. Mount screws
but do not tighten them yet.
Info
Having an assistant is helpful in this step.
Ensure that the engine is adequately secured and will not fall over.
Protect the frame and attachments against damage.
ಥ Position the electrical connection on the starter engine. Mount and tighten the nut.
Slide on cover
.
Specification
Remaining nuts, chassis M6 15Nm
(11.06lbfft)
ಥ Insert the clutch push rod with the small diameter facing the clutch side.
ಥ Position the slave cylinder of the clutch. Mount and tighten screws
.
Specification
Screw, clutch slave cylinder M6 10Nm
(7.38lbfft)
ಥ Attach all connectors of the engine wiring harness in area
.
ಥ Position the connectors, wiring harness and clutch line and fix them with cable
binders.
500119-11
ಥ Attach the spark plug connector.
ಥ Attach the engine vent hose
on the valve cover and engine case.
ಥ Attach the cooler hose with the thermostat. Position hose clamps
and tighten.
500118-11
ಥ Attach the cooler hoses. Position hose clamps and tighten.
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