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Service Manual Mitsubishi SL-Series diesel engines
Version 08/2004
TABLE OF CONTENTS
ENGLISH
44.1 Schematic ............................................................................................................................ 166
45 INSPECTION ................................................................................................................................ 167
45.1 Inspection procedure ........................................................................................................... 167
MAINTENANCE
46 LUBRICATION AND MAINTENANCE CHART............................................................................. 170
47 ENGINE OIL AND OIL FILTER..................................................................................................... 172
47.1 Engine oil specifications....................................................................................................... 172
47.2 Oil level check...................................................................................................................... 172
47.3 Oil and oil filter change ........................................................................................................ 173
47.4 Oil filter change .................................................................................................................... 173
48 VALVE CLEARANCE.................................................................................................................... 175
49 FUEL INJECTION TIMING............................................................................................................ 177
49.1 Preparation .......................................................................................................................... 177
49.2 Adjustment ........................................................................................................................... 179
50 FUEL FILTER................................................................................................................................ 180
50.1 Fuel filter with [AIR] valve .................................................................................................... 180
50.2 Cartridge (air vent screw) type fuel filter .............................................................................. 180
51 FUEL SYSTEM PRIMING ............................................................................................................. 181
51.1 Engine with fuel filter with [AIR] valve .................................................................................. 181
51.2 Engine with cartridge (air vent screw) type fuel filter ........................................................... 181
52 IDLE RPM SETTING..................................................................................................................... 182
53 FUEL INJECTION NOZZLES........................................................................................................ 183
53.1 Injection pressure (valve opening pressure) test ................................................................. 183
53.2 Orifice restriction test ........................................................................................................... 183
53.3 Nozzle tip washing and replacement ................................................................................... 183
53.4 Installation............................................................................................................................ 183
54 FAN BELT ..................................................................................................................................... 184
SERVICE DATA
55 SPECIFICATIONS ........................................................................................................................ 186
55.1 Basic engine components.................................................................................................... 186
55.2 Lubrication system ............................................................................................................... 188
55.3 Fuel system.......................................................................................................................... 188
55.4 Air inlet system and exhaust system.................................................................................... 188
55.5 Cooling system (standard) ................................................................................................... 189
55.6 Electrical system .................................................................................................................. 189
56 TIGHTENING TORQUES ............................................................................................................. 191
56.1 Major bolts and nuts............................................................................................................. 191
56.2 Torques for bolts and nuts with standard threads................................................................ 192
56.3 Torques for plugs with taperlock threads ............................................................................. 192
57 SEALANTS.................................................................................................................................... 193
58 SPECIAL TOOLS.......................................................................................................................... 194