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LD-250
Omron LD-250 User Manual
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54
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55
Table of Contents
Default Chapter
3
Table of Contents
3
Chapter 1: Introduction
11
Definitions
11
Product Description
11
Autonomous Navigation
12
LD-250 Autonomous Navigation
12
Localization
13
Acuity Localization Option
13
Custom Payload Structures
13
LD-250 Localization
13
Chassis and Drive Train
14
What's Included - Basic Components
15
Optional Features and Components (Partial List)
18
Options for Enhancing Your Payload Structures
18
Software Overview
19
Software
19
Setnetgo
23
How Can I Get Help
24
Related Manuals
24
Support
24
Download a Debuginfo File for Support
24
Configure the Maintenance Network
25
Obtain a Debuginfo File from Setnetgo
26
Chapter 2: Safety
29
General Hazards
29
What to Do in an Emergency
30
Releasing the Brakes to Move the LD-250 Manually
30
Releasing an E-Stop
31
Dangers, Warnings, and Cautions
32
Alert Levels
32
Alert Icons
32
Special Information
34
User's Responsibilities
34
Understanding Electrical Hazards
34
Magnetic Field Hazards
35
Qualification of Personnel
35
Payload Movement and Transfer
36
Configurable Warning Buzzer
36
Fleet Management
37
Environment
37
General Environmental Conditions
37
Public Access
38
Clearances When Operating
38
Obstacles
39
Emergency Stops that Are Initiated by AMR Safety Lasers
39
Safety System Overspeed Faults
40
Intended and Non-Intended Use
40
Intended Use
40
Non-Intended Use
41
Modifications
42
Battery Safety
42
LD-250 Modifications
42
Battery Maintenance
43
Battery Safety Precautions
43
Additional Safety Information
43
Mobile Robot LD Safety Guide
43
Disposal
43
Chapter 3: Setup
45
Overview of LD-250 Setup
45
Tasks
45
Transport and Storage
46
Shipping and Storage
46
Battery Shipment
47
Before Unpacking
47
Unpacking Considerations
48
Packaging
48
Battery Carton
53
Installing the Battery
53
Access the Battery Compartment
53
Battery Installation Procedure
55
Attaching the Payload Structure and Options
57
Attach the Payload Structure
57
Attach LD-250 Options
57
E-Stop Jumper on the LD-250 Core
57
Installing the Docking Station
58
Docking Station Features and Parts
59
Docking Station Requirements
60
Required Tools and Fasteners
60
Wall Bracket Mount
61
Installing Software on Your Windows PC
65
Chapter 4: Configuration
67
Settings and Configuration
67
Maintenance Ethernet Connection
67
Setting up Wireless Ethernet
70
Create a Workspace Map
72
Map Creation Overview
72
Mapping Tasks
73
Acceleration, Deceleration, and Rotation Limits
74
Supplemental Information
75
Laser Setup
75
Chapter 5: Payload Structures
77
Safety
77
Warning Label
77
Warning Lights
77
Warning Buzzer
78
Considerations
78
Performance
78
Weight Constraints
78
Power Consumption
79
Power Limits
79
Payload Bay Access
79
Payload Dimensions and Design
80
Mounting Locations in the Payload Bay
81
AMR Coordinate System
86
Center of Gravity (CG)
86
Payload-Related Tradeoffs
90
Connections between the LD-250 and a Payload Structure
90
Operator Panel (HMI) on the Payload
90
E-Stop Considerations When Removing the Operator Panel
91
Optional Connections
91
Chapter 6: Connectivity
93
Connections Required for Set up
93
Payload Bay Connections - LD-250 Core
93
Core Front, Upper
94
Core Rear Upper Connectors
100
Internal LD-250 Core Connections
107
Internal Data Pinouts
109
Internal Power Pinouts
110
Chapter 7: Operation
113
Operating Environment
113
Intended Use
113
Side Clearance
114
Obstacles
115
Environment and Floor
115
Avoiding Potential Immobilization Risks
116
Typical Operation
117
Power and Charging
118
Battery Indicators and Controls
118
Docking Station
119
Manually Charging the Battery
121
Balancing the Battery
122
Operator Panel
123
Status Screen
124
LD-250 Status Screen
124
E-Stop Buttons
125
Positioning an Optional Payload E-Stop
126
ON Button
126
OFF Button
126
Brake Release Button
127
Other Controls and Indicators
127
Indications Provided by Light Discs Light Outputs
127
Core Status Indicators
132
Sensors
133
Lasers
133
Rear Sensor
134
Other Sensors
137
Start up the
137
Start up Procedure
137
Joystick Controls and Description
138
Chapter 8: Maintenance
141
Considerations During Maintenance
142
After Completing Maintenance
142
Safety Considerations When Performing Maintenance
144
Understanding Electrical Hazards
145
Understanding Burn Hazards
145
Understanding Magnetic Field Hazards
145
Lifting the LD-250 Safely
145
Wheel Lift Tool
146
Engage and Disengage the Drive Wheel Motors
148
Safety Inspection
150
Warning Devices
150
Warning Labels
150
Cleaning
152
Work Area Maintenance
152
Platform Cleaning
152
Lubricating ESD Casters
154
Cleaning ESD Casters
156
Cleaning the Rear Sensor
157
Maintaining and Replacing Batteries
158
Maintaining Batteries
158
Replacing the Battery
158
Replacing Non-Periodic Parts
161
Distance Traveled by the AMR
162
Docking Station Roller and Bearing
162
Docking Station AC Power Fuse
164
Docking Station Internal Fuse
165
Light Discs
167
Operator Panel
168
Replace the Motor Brushes
168
Replace the Drive Wheels
169
Replacing Drive Wheels
169
Replace Front or Rear Casters
171
Core
174
LD-250 Core
174
E-Stop and Safety Laser Commissioning
176
Accessing the Payload Bay
178
Removing and Installing Skins
178
Restoring the Configuration
186
Chapter 9: Options
187
Fleet Manager for Multi-AMR Coordination
187
Hybrid LD-60, LD-90, and LD-250 AMR Fleets
187
Spare Battery
187
Payload Structure Bumpers
188
Call Buttons and Door Boxes
188
Acuity Localization
188
Touchscreen
188
Rear-Facing Laser
188
Side Lasers (Supplemental) Lasers
189
Install Side Lasers
189
Configure Side Lasers
190
High-Accuracy Positioning System (HAPS)
190
Chapter 10: Technical Specifications
191
Dimension Drawings
191
Width Measurements
192
Component Weight
192
Capabilities
193
Specifications
193
Physical Dimensions
193
Performance
193
Overhanging Payloads and the AMR Swing Radius
194
Sensors
195
ESD Compliance
195
Docking Station Specifications
196
Chapter 11: Modify the Safety Zones
197
Default Safety Zones
197
Relevant AMR Operating Parameters
198
Equipment Required to Modify OS32C Safety Zones
199
Chapter 12: Glossary
201
Other manuals for Omron LD-250
Assembly Instructions
77 pages
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Omron LD-250 Specifications
General
Brand
Omron
Model
LD-250
Category
Robotics
Language
English
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