2.7
MAINTENANCE
2
9923412 - 2012 Sportsman 400/500 and EFI Tractor Service Manual
© Copyright 2011 Polaris Sales Inc.
LUBRICANTS / SERVICE PRODUCTS
Polaris Lubricants, Maintenance and Service
Products
NOTE: Each item can be purchased separately at
your local Polaris dealer.
NOTE: The number count indicated by each part
number in the table above indicates the number of
units that are shipped with each order.
LUBRICATION / FLUIDS
Pre-Ride / Daily Inspection
Perform the following pre-ride inspection daily, and when
servicing the vehicle at each scheduled maintenance.
• Tires - check tire condition and air pressures
• Fuel and oil - fill both to their proper level; Do not
overfill
• All brakes - check operation and adjustment
(includes auxiliary brake)
• Throttle -check for free operation
• Headlight/Taillight/Brakelight - check operation of
all indicator lights and switches
• Engine stop switch - check for proper function
• Wheels - check for loose wheel nuts and axle nuts;
check to be sure axle nuts are secured by cotter
pins
• Air cleaner element - check for dirt or water; clean
or replace
• Steering - check for free operation, noting any
unusual looseness in any area
• Loose parts - visually inspect vehicle for any
damaged or loose nuts, bolts or fasteners
• Engine coolant - check for proper level at the
recovery bottle
Part No. Description
Engine Lubricant
2870791 Fogging Oil (12 oz. Aerosol)
2876244
PS-4 Plus Synthetic 4-Cycle Engine Oil
(Quart)
2876245
PS-4 Plus Synthetic 4-Cycle Engine Oil
(Gallon)
Gearcase / Transmission Lubricants
2878068
AGL Plus Gearcase Lubricant
(1 Qt.) (12 Count)
2878069
AGL Plus Gearcase Lubricant
(1 Gal.) (4 Count)
2878070
AGL Plus Gearcase Lubricant
(2.5 Gal.) (2 Count)
2876160
ATV Angle Drive Fluid
(8 oz.) (12 Count)
2872276
ATV Angle Drive Fluid
(2.5 Gal) (2 Count)
2877922
Demand Drive Plus
(Quart)
2877923
Demand Drive Plus
(2.5 Gallon)
2870465 Oil Pump for 1 Gallon Jug
Grease / Specialized Lubricants
2871312 Grease Gun Kit
2871322
Premium All Season Grease
(3 oz. cartridge) (24 Count)
2871423
Premium All Season Grease
(14 oz. cartridge) (10 Count)
2871460 Starter Drive Grease (12 Count)
2871515 Premium U-Joint Lube (3 oz.) (24 Count)
2871551 Premium U-Joint Lube (14 oz.) (10 Count)
2871329 Dielectric Grease (Nyogel™)
Coolant
2871323 60/40 Coolant (Gallon) (6 Count)
2871534 60/40 Coolant (Quart) (12 Count)
Part No. Description
Additives / Sealants / Thread Locking Agents / Misc.
2871950
Loctite™ Threadlock 242
(6 ml.) (12 count)
2871326
Premium Carbon Clean
(12 oz.) (12 count)
2870652 Fuel Stabilizer (16 oz.) (12 count)
2872189 DOT 4 Brake Fluid (12 count)
2871557 Crankcase Sealant, 3-Bond 1215 (5 oz.)
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