Polaris A12MH46AX User Manual

9.2
BRAKES
9923412 - 2012 Sportsman 400/500 and EFI Tractor Service Manual
© Copyright 2011 Polaris Sales Inc.
SPECIFICATIONS
Torque Table
NOTE: Refer to tightening procedures in this chapter. Some special procedures are used when torquing
certain bolts and fasteners.
Component Service Limits
TORQUE SPECIFICATIONS (Sportsman and Touring)
ITEM TORQUE FT.LBS. (IN.LBS.) TORQUE NM
Front / Rear Caliper Mounting Bolts 18 24
Handlebar Master Cylinder Clamp Bolts (25 in.lbs.) 3.0
Hand Master Cylinder Reservoir Cover Screws (7 in.lbs.) 0.79
Brake Line Banjo Bolt 15.0 21
Brake Line Flared Fittings 12-15 16-21
Brake Disc Bolts Front / Rear
18.0 Front
27 Rear
24 Front
37 Rear
Brake Switch 12-15 16-21
Caliper Mounting Bolts 18.0 24
Sportsman Caliper Slide Pins 30-35 41-48
Rear Master Cylinder-to-Frame Bolts 8 11
FRONT BRAKE CALIPER (Sportsman and Touring)
ITEM STANDARD SERVICE LIMIT
Brake Pad Thickness .298” / 7.6 mm .180” / 4.6 mm
Brake Disc Thickness .150-.165” / 3.81-4.19 mm .140” / 3.556 mm
Brake Disc Thickness Variance -- .002” / .051 mm
Brake Disc Runout -- .010 / .254 mm
REAR BRAKE CALIPER (Touring ONLY)
ITEM STANDARD SERVICE LIMIT
Brake Pad Thickness .298” / 7.6 mm .180” / 4.6 mm
Brake Disc Thickness .180-.195” / 4.57-4.95 mm .170” / 4.318 mm
Brake Disc Thickness Variance -- .002” / .051 mm
Brake Disc Runout -- .010” / .254 mm
REAR BRAKE CALIPER (Sportsman ONLY)
ITEM STANDARD SERVICE LIMIT
Brake Pad Thickness .318” / 7.6 mm .180” / 4.6 mm
Brake Disc Thickness .180-.195” / 4.57-4.95 mm .170” / 4.318 mm
Brake Disc Thickness Variance -- .002” / .051 mm
Brake Disc Runout -- .010” / .254 mm

Polaris A12MH46AX Specifications

General

Brand	Polaris
Model	A12MH46AX
Category	Offroad Vehicle
Language	English