7.31
FINAL DRIVE
7
9923412 - 2012 Sportsman 400/500 and EFI Tractor Service Manual
© Copyright 2011 Polaris Sales Inc.
3. Turn the screw in until it is lightly seated, then turn the
screw out 1/4 turn.
4. Set the gearcase upright. Rotate the input shaft at
le
ast 4 times. This ensures the ring gear completes
one full rotation.
5. If a tight spot is felt during rotation, loosen the
b
acklash screw another 1/8 turn. Perform the step 16
again. Repeat this procedure until the pinion shaft
rotates smoothly 4 times (1 revolution of ring gear).
FRONT DRIVE (CV) SHAFT
Inspection
Check the front and rear driveshaft CV boots for any tears
or leaking grease. If the driveshaft boot loses all grease,
CV joint failure will occur.
Removal
1. Set the ATV in park. Remove hub dust cap (if
equipped).
2. Remove cotter pin.
3. Loosen - but do not remove - the hub retaining nut.
4. Loosen - but do not remove - the wheel nuts.
5. Safely lift and support the front of the ATV.
6. Remove wheel.
Serious injury could occur if machine tips or falls.