2.26
9926813 R04 - 2013-2016 RZR 570 Service Manual
© Copyright Polaris Industries Inc.
SHIFT CABLE INSPECTION / ADJUSTMENT
Shift cable adjustment may be necessary if symptoms
include:
• No AWD or gear position display on instrument cluster
• Ratcheting noise on deceleration
• Inability to engage into a gear
• Excessive gear clash (noise)
• Gear selector moving out of desired range
1. Locate the shift cable
q
in the rear right wheel well
area.
2. Inspect shift cable, clevis pin
w
, pivot bushings, and
dust boot
e
. Replace if worn or damaged.
3. If adjustment is required: Loosen outer jam nut
r
and inner jam nut
t
so there is slack in the cable
and neither jam nut touches the shift cable mount.
4. Adjust the shift cable so there is the same amount of
cable travel when shifting slightly past the detents of
HIGH (H) gear and PARK (P).
5. Thread jam nut as required to obtain proper cable
adjustment.
NOTE
This procedure may require a few attempts to obtain
the proper adjustment.
6. Once the proper adjustment is obtained, place the
shift cable and inner jam nut into the mount. Tighten
the outer jam nut against the mount.
7. Start engine and shift through all gears to ensure the
shift cable is properly adjusted. If transmission still
ratchets after cable adjustment, the transmission will
require service.
FRONT GEARCASE LUBRICATION
NOTE
It is important to follow the front gearcase maintenance
intervals described in the Periodic Maintenance Chart.
Regular fluid level inspections should be performed as
well.
The front gearcase fluid level should be checked and
changed in accordance with the maintenance schedule.
• Be sure vehicle is positioned on a level surface when
checking or changing the fluid.
• Check vent hose to be sure it is routed properly and
unobstructed.
Front Gearcase Fluid Level Check
The fill plug is located on the bottom right side of the front
gearcase. Access the fill plug through the right front
wheel well. Maintain fluid level even with the bottom of
the fill plug hole.
1. Position vehicle on a level surface.
2. Remove the fill plug
q
and check the fluid level.
3. If fluid level is not even with the bottom threads, add
the recommended fluid as needed. Do not overfill.
MAINTENANCE
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