1.8
9940259 R02 - 2022 RZR PRO R / PRO R 4 Service Manual
© Copyright Polaris Industries Inc.
BRAKE SYSTEM
PART DESCRIPTION
TORQUE
SPECIFICATION
Brake Caliper Fasteners
(Front)
73 ft-lbs (100 Nm)
Brake Caliper Fasteners
(Rear)
52 ft-lbs (70 Nm)
Junction Block Fasteners
35 in-lbs (4 Nm)
Brake Banjo Bolt
51 ft-lbs (70 Nm)
Master Cylinder
Fasteners
Bracket Fasteners
7 ft-lbs (10 Nm)
Master Cylinder Bolt
Nut - Master Cylinder
Fastener
21-23 ft-lbs (28-31 Nm)
Nut - Master Cylinder Bolt 4ft-lbs (6 Nm)
BODY / FRAME
PART DESCRIPTION
TORQUE
SPECIFICATION
Body Fasteners
7 ft-lbs (10 Nm)
Body Panel Fasteners
7 ft-lbs (10 Nm)
Box Support Fasteners 22 ft-lbs (30 Nm)
Door Hinge Fasteners
18 ft-lbs (24 Nm)
Door Latch Actuator
Assembly Fasteners
9 ft-lbs (12 Nm)
Door Latch Fasteners
9 ft-lbs (12 Nm)
Door Panel Fasteners
35 in-lbs (4 Nm)
Door Striker Fasteners 9 ft-lbs (12 Nm)
Door Trim Bracket
Fasteners
18 in-lbs (2 Nm)
Driveline Support
Fasteners
44 ft-lbs (60 Nm)
Engine Mount Fasteners
44 ft-lbs (60 Nm)
Frame Cross Bar
Fastener (4 Seat)
(M8x1.25x20)
18 ft-lbs (25Nm)
Frame Cross Bar
Fastener (4 Seat)
(M8x1.25x16))
15 ft-lbs (20Nm)
PART DESCRIPTION
TORQUE
SPECIFICATION
Front Bumper Fasteners
37 ft-lbs (50 Nm)
Handle Latch Fastener
22 in-lb ( 3 Nm)
Hinge Bracket Fasteners
18 ft-lbs (24 Nm)
Latch Hook Fastener
9 ft-lbs (12 Nm)
Oil Filter Guard Fastener 44 in-lbs (5 Nm)
Propshaft Mount Fastener 15 ft-lbs (20 Nm)
Rear Seat Base Fastener 22 ft-lbs (30 Nm)
Rear Seat Striker
Fastener
35 in-lbs (4 Nm)
Roof Fasteners 11 ft-lbs (15 Nm)
ROPS Fasteners (2-Seat)
1. B-Pillar Fasteners
qq
-
ww
: 148 ft-lbs (200
Nm)
2. C-Pillar Fasteners
ee
-
rr
: 89 ft-lbs (120
Nm)
3. A-Pillar Fasteners
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-
ii
: 89 ft-lbs (120
Nm)
4. Confirm B-Pillar
Fastener Torque: 148
ft-lbs (200 Nm)
ROPS Fasteners (4-Seat)
1. C-Pillar Fasteners
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-
ww
: 148 ft-lbs (200
Nm)
2. D-Pillar Fasteners
ee
-
rr
: 89 ft-lbs (120
Nm)
3. A-Pillar Fasteners
tt
-
ii
: 89 ft-lbs (120
Nm)
4. B-Pillar Fasteners
oo
-
dd
: 44 ft-lbs (60 Nm)
5. Confirm C-Pillar
Fastener Torque: 148
ft-lbs (200 Nm)
Seat Base Fasteners 15 ft-lbs (20 Nm)
Seat Frame Hinge
Fastener
15 ft-lbs (20 Nm)Starting
Seat Hinge Nut 7 ft-lbs (10 Nm)
GENERAL INFORMATION
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