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9940259 R02 - 2022 RZR PRO R / PRO R 4 Service Manual

6.13

CLUTCH INSPECTION

NOTICE

Remove cover, spring and spider following instructions

for drive clutch disassembly, then proceed as follows:

1. Remove the clutch spacer

, washers

and

, and

needle bearing

from the Sheave assembly

2. Verify there are no binding or rough spots on the

bearing. If problems are noted, replace bearing

and washers

. Refer to Bushing Service page 6.15.

3. Inspect the moveable clutch sheave

for damage or

wear.

4. Inspect surface of shaft for pitting, grooves or

damage. Measure the outside diameter and compare

to specifications. Replace the drive clutch assembly if

shaft is worn or damaged.

MEASUREMENT

Shaft Diameter: 1.771” (44.984 mm)

Service Limit: 1.770” (44.976 mm)

5. Visually inspect Vespel® thrust washers for damage.

Measure the thickness and compare to specification.

Replace if worn or damaged.

MEASUREMENT

Thrust Washer Thickness:

Standard: 0.030 – 0.040” (0.76 - 0.96 mm)

Service Limit: 0.020” (0.50 mm)

PVT SYSTEM

Polaris RZR PRO R User Manual

Questions and Answers: