Polaris RZR PRO R User Manual

10
9940259 R02 - 2022 RZR PRO R / PRO R 4 Service Manual
© Copyright Polaris Industries Inc.
10.13
2. Install new stat-o-seal, front brake line banjo fitting
e
,
new stat-o-seal, front brake line banjo fitting
w
, new
stat-o-seal, and brake pressure switch to the front
port on the master cylinder.
IMPORTANT
Lubricate seals with a thin film of DOT 4 brake fluid
prior to installation.
3. Rotate the brake lines until they are orientated as
shown. Torque banjo bolt and brake pressure switch
to specification.
ITEM
DESCRIPTION ANGLE
q
Rear Brake Line
125°
w
Front Right Brake Line
105°
e
Front Left Brake Line 105°
TORQUE
Banjo Bolt / Brake Pressure Switch:
15 ft-lbs (20 Nm)
4. Install the master cylinder retaining bolts
r
and nuts.
Torque bolts to specification.
TORQUE
Master Cylinder Mounting Bolts:
23 ft-lbs (31 Nm)
5. Reconnect the main harness to the brake pressure
switch.
6. Align the operating rod clevis to the brake pedal.
Install the operating rod fastener and nut to retain the
operating rod to the pedal.
7. Perform the BRAKE BLEEDING / FLUID CHANGE
page procedure.
BRAKE BLEEDING / FLUID CHANGE
IMPORTANT
Bleed the right rear caliper first, followed by the left rear,
front right, and finally the front left caliper.
CAUTION
Always wear safety glasses when handling chemicals
and fluids.
BRAKE SYSTEM

Polaris RZR PRO R Specifications

General

Brand	Polaris
Model	RZR PRO R
Category	Offroad Vehicle
Language	English