8
9940259 R02 - 2022 RZR PRO R / PRO R 4 Service Manual
© Copyright Polaris Industries Inc.
8.33
FRONT GEARCASE DISASSEMBLY /
INSPECTION
COVER PLATE
1. Drain and properly dispose of gearcase fluid.
Remove any metal particles from the drain plug
magnet.
2. Remove eight cover plate fasteners
q
. Remove
cover and solenoid as an assembly.
3. If replacing one of these components: Remove
two fasteners
w
and remove the shift arm
t
,
engagement dog
r
, and shim
e
from the cover
plate.
NOTICE
If replacement of the shift arm, engagement dog, and
shim is not required, do not remove. Inspect sealing o-
ring on the cover and inspect the axle seal. Replace if
damaged or worn.
RING AND SPIDER GEARS
1. Remove twelve fasteners
y
and remove ring gear,
spider gear, and carrier as an assembly.
NOTICE
Use a hammer and punch on the passenger-side hub to
tap the ring gear assembly out of the case.
PINION GEAR AND HOUSING
1. Remove four fasteners
i
and remove pinion gear,
housing, and solenoid as an assembly.
FINAL DRIVE