6 - 1
6 General Repair
Table of Contents
SECTION 6. GENERAL REPAIR
SECTION CONTENTS
6A. Steering & Front Wheel Repair
General............................................................................................... 6-2
Required Tools & Equipment ............................................................. 6-2
Elevating Front of Unit For Safe Service............................................ 6-2
Front Wheel Repair-Bearing Removal ............................................... 6-4
Left Hand Spindle Repair................................................................... 6-6
Right Hand Spindle / Steering Arm Repair ........................................ 6-8
Tie Rod Repair................................................................................... 6-10
Steering Wheel Removal ................................................................... 6-12
Steering Shaft Removal ..................................................................... 6-13
Steering Gear / Pitman Arm Service.................................................. 6-14
Drag Link Removal ............................................................................ 6-15
6B. Hand Controls Repair
General .............................................................................................. 6-17
Gnd. Spd. Ctl. Knob Removal............................................................ 6-17
Gnd. Spd. Ctl. Assemble Service....................................................... 6-19
Gnd. Spd. Ctl. Lever Spring Adjustment ............................................ 6-19
Gnd. Spd. Ctl. Lever Replacement .................................................... 6-19
Gnd. Spd. Ctl. Lever Assy. Replacement .......................................... 6-20
Shift Rod Service ............................................................................... 6-22
Front & Rear Shift Rod Service - Hydro-Gear 216............................ 6-22
Attachment Lift Service ...................................................................... 6-28
Engine Choke Control (Twin Cylinder Units) ..................................... 6-35
Throttle Control Service ..................................................................... 6-36
Parking Brake Knob Removal............................................................ 6-38
Parking Brake Rod Service................................................................ 6-38
6C. Foot Controls Repair
General .............................................................................................. 6-39
Foot Pedal Pad Replacement ............................................................ 6-39
Clutch / Brake Pedal Assy. Service - Hydro-Gear 216 ...................... 6-42
Clutch Rod Service - Hydro-Gear 216 ............................................... 6-42
Brake Arm / Brake Rod Service - Hydro-Gear 216 ............................ 6-43
Idler Arm Assy. Service - Hydro-Gear 216......................................... 6-44
Clutch Rod Service - Hydro-Gear 216 ............................................... 6-42
Lockout Lever / Shift Pivot Assy Service ........................................... 6-46
Clutch Rod Service - Tuff Torq K215A Models .................................. 6-49
Clutch Rod Service - Tuff Torq K215A Models .................................. 6-49
Clutch Brake Pedal Assy. Service - Tuff Torq K215A........................ 6-50
Return-to Neutral Rod Service - Tuff Torq K215A ............................. 6-50
Idler Arm Assy. Service - Tuff Torq K215A ........................................ 6-51
Brake Rod Service - Tuff Torq K215A ............................................... 6-52
Hydrostatic Control Dampener Service.............................................. 6-53
Brake Pedal Assy. Service - Tuff Torq K210A ................................... 6-57
Front & Rear Brake Rod Service - Tuff Torq K210A.......................... 6-57
Clutch Pedal Assy Service - Tuff Torq K210A ................................... 6-59
Front Clutch Rod Service - Tuff Torq K210A ..................................... 6-59
Rear Clutch Rod Service - Tuff Torq K210A...................................... 6-59
Idler Arm Assy. Service - Tuff Torq K210A ........................................ 6-59
Clutch Pedal Assy Service - Tuff Torq K210A ................................... 6-59
6D. Hood, Grille & Dash Repair
General .............................................................................................. 6-61
Hood & Grille Removal ...................................................................... 6-61
Dash Removal ................................................................................... 6-63
6E. Seat, Deck & Fuel Tank Repair
Seat Removal .................................................................................... 6-69
Seat Deck Removal ........................................................................... 6-70
Fuel Tank Removal............................................................................ 6-70
6F. Rear Wheel Repair
General .............................................................................................. 6-71
Elevating Rear End For Safe Service ................................................ 6-72
Rear Wheel Removal......................................................................... 6-72
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