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PERIODIC MAINTENANCE 2-1
CONTENTS
PERIODIC MAINTENANCE
PERIODIC MAINTENANCE SCHEDULE .......................................................2- 2
PERIODIC MAINTENANCE CHART .....................................................2- 2
LUBRICATION POINTS .........................................................................2- 3
MAINTENANCE AND TUNE-UP PROCEDURES ..........................................2- 4
VALVE CLEARANCE ............................................................................2- 4
SPARK PLUGS ......................................................................................2- 6
EXHAUST PIPE BOLTS AND MUFFLER BOLTS ................................2- 7
AIR CLEANER .......................................................................................2- 8
ENGINE OIL AND OIL FILTER ..............................................................2- 9
FUEL LINE .............................................................................................2-11
ENGINE IDLE SPEED ............................................................................2-11
THROTTLE CABLE PLAY .....................................................................2-11
CARBURETOR SYNCHRONIZATION ..................................................2-12
PAIR (AIR SUPPLY) SYSTEM ...............................................................2-12
FUEL FILTER .........................................................................................2-12
CLUTCH CABLE PLAY .........................................................................2-12
DRIVE CHAIN .........................................................................................2-13
BRAKES .................................................................................................2-15
TIRES .....................................................................................................2-18
STEERING ..............................................................................................2-18
FRONT FORKS ......................................................................................2-19
REAR SUSPENSION .............................................................................2-19
CHASSIS BOLTS AND NUTS ...............................................................2-20
COMPRESSION PRESSURE CHECK ............................................................2-22
COMPRESSION TEST PROCEDURE ...................................................2-22
OIL PRESSURE CHECK .................................................................................2-23
OIL PRESSURE TEST PROCEDURE ...................................................2-23
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