Suzuki GSF650S User Manual

ENGINE 3-47
TRANSMISSION INSPECTION AND SERVICE
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GEARSHIFT FORK-TO-GEARSHIFT FORK GROOVE
CLEARANCE
Measure the gearshift fork clearance in the groove of its respec-
tive gear using the thickness gauge.
If the clearance exceeds the specification, replace the fork, its
respective gear or both.
The clearance for each of the three gearshift forks plays an
important role in the smoothness and positiveness of the shifting
action.
) 09900-20803: Thickness gauge
09900-20102: Vernier calipers
( Gearshift fork-to-gearshift fork groove clearance
Standard: 0.10 – 0.30 mm
Service Limit: 0.50 mm
( Gearshift fork groove width
Standard (#1 & #3) : 4.80 – 4.90 mm
(#2) : 5.00 – 5.10 mm
( Gearshift fork thickness
Standard (#1 & #3) : 4.60 – 4.70 mm
(#2) : 4.80 – 4.90 mm
Identify the position of each removed part. Organize
the parts in their respective groups (i.e., drive or
driven) so that they can be reinstalled in their original
positions.

Suzuki GSF650S Specifications

General

Brand	Suzuki
Model	GSF650S
Category	Motorcycle
Language	English