Suzuki VL125 Service Manual

CHASSIS 5-1
5
CHASSIS
EXTERIOR PARTS REMOVAL AND REMOUNTING........................ 5- 2
FRONT FENDER ............................................................................ 5- 2
FRONT SEAT .................................................................................. 5- 2
REAR SEAT.................................................................................... 5- 2
LUGGAGE BOX .............................................................................. 5- 2
FRAME COVER .............................................................................. 5- 3
REAR FENDER .............................................................................. 5- 5
FRONT WHEEL .................................................................................. 5- 7
REMOVAL ....................................................................................... 5- 7
INSPECTION AND DISASSEMBLY ............................................... 5- 8
REASSEMBLY................................................................................ 5-10
REMOUNTING ................................................................................ 5-12
FRONT BRAKE.................................................................................. 5-13
CALIPER REMOVAL AND DISASSEMBLY .................................. 5-13
CALIPER INSPECTION.................................................................. 5-14
CALIPER REASSEMBLY ............................................................... 5-14
CALIPER REMOUNTING ............................................................... 5-15
BRAKE DISC INSPECTION ........................................................... 5-16
MASTER CYLINDER REMOVAL AND DISASSEMBLY ............... 5-17
MASTER CYLINDER INSPECTION............................................... 5-18
MASTER CYLINDER REASSEMBLY AND REMOUNTING ......... 5-18
HANDLEBARS .................................................................................. 5-20
REMOVAL ....................................................................................... 5-20
REMOUNTING ................................................................................ 5-21
FRONT FORK..................................................................................... 5-22
REMOVAL AND DISASSEMBLY ................................................... 5-22
INSPECTION................................................................................... 5-25
REASSEMBLY AND REMOUNTING ............................................. 5-26
STEERING.......................................................................................... 5-30
REMOVAL AND DISASSEMBLY ................................................... 5-30
INSPECTION................................................................................... 5-31
REASSEMBLY AND REMOUNTING ............................................. 5-32
REAR WHEEL .................................................................................... 5-35
REMOVAL ....................................................................................... 5-36
INSPECTION AND DISASSEMBLY ............................................... 5-37
REASSEMBLY AND REMOUNTING ............................................. 5-39
REAR BRAKE.................................................................................... 5-42
REMOVAL AND DISASSEMBLY ................................................... 5-42
INSPECTION................................................................................... 5-43
REASSEMBLY AND REMOUNTING ............................................. 5-43
REAR SHOCK ABSORBER.............................................................. 5-45
REMOVAL ....................................................................................... 5-45
INSPECTION................................................................................... 5-45
REMOUNTING ................................................................................ 5-45
SWINGARM ........................................................................................ 5-46
REMOVAL ....................................................................................... 5-46
INSPECTION AND DISASSEMBLY ............................................... 5-47
REASSEMBLY AND REMOUNTING ............................................. 5-48
CONTENTS

Suzuki VL125 Specifications

General

Brand	Suzuki
Model	VL125
Category	Motorcycle
Language	English