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Suzuki VL125 Service Manual

Suzuki VL125
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ELECTRICAL SYSTEM 6-11
TROUBLESHOOTING
Starter motor will not run.
The transmission is in neutral. Grasp the Check if the starter motor runs
clutch lever, turn on the ignition switch when its terminal is connected
with the engine stop switch in the RUN Clicks to the battery + terminal (Do
position and listen for a click from the not use thin wire because a
starter relay when the starter button is large amount of current flows)
pushed.
Runs Does not run
No click
Faulty starter motor
Faulty starter relay
Loose or disconnected starter
Measure the starter relay voltage at the
motor lead wire
starter relay connectors (between Y/B + No voltage Faulty ignition switch
and B/W -) when the starter button is Faulty engine stop switch
pushed. Faulty clutch lever position
switch
Faulty gear position switch
Faulty turn signal/side-stand
Voltage
relay
Faulty starter button
Poor contact of connector
Open circuit in wire harness
Check the starter relay.
(! 6-14)
No good Faulty starter relay
OK
Poor contact of the starter relay
The starter motor runs when the transmission is in neutral, but does not run when the transmission is in
any position other than neutral, with the side-stand up.
Check the side-stand switch.
(!6-15)
No good Faulty side-stand switch
OK
Open circuit in wire harness
Poor contact of connector
Others
Engine does not turn though Faulty starter clutch
the starter motor runs.

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Suzuki VL125 Specifications

General IconGeneral
Displacement124 cc
IgnitionElectronic ignition (CDI)
StarterElectric
Transmission5-speed constant mesh
Final DriveChain
Front SuspensionTelescopic, coil spring, oil damped
Rear SuspensionSwingarm, coil spring, oil damped
Rear BrakeDrum
Overall Length2, 080 mm
Overall Width760 mm
Ground Clearance150 mm
Fuel SystemCarburetor
Front BrakeSingle disc
Front Tire90/90-18
Seat Height735mm

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