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Toyota 1KZ-TE Repair Manual

Toyota 1KZ-TE
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CH0C6--01
CH0248
CH0414
9.5-- 11.5mm
B00771
SST
B00772
SST
N00581
SST
CH--10
--CHARGING ALTERNATOR
REPLACEMENT
1. REPLACE BRUSHES
(a) Unsolder and remove the brush and spring.
(b) Run the wire of a new brush through the spring and the
hole in the brush holder, and insert the spring and brush
into the brush holder.
(c) Solderthe brush wire to the brush holderat specifiedex-
posed length.
Exposed length: 9.5 -- 11.5 mm (0.374 -- 0.453 in.)
(d) Checkthatthebrushmovessmoothlyinthebrushholder.
(e) Cut off the excess wire.
(f) Apply insulation paint to the soldered area.
2. REPLACE FRONT BEARING
(a) Remove the 4 screws, bearing retainer and bearing.
(b) Using SST and a press, press out the bearing.
SST 09950-- 60010 (09951 --00260, 09952-- 06010)
(c) Using SST and a press, press in a new bearing.
SST 09950-- 60010 (09951 --00510)
(d) Install the bearing retainer with the 4 screws.
Torque: 2.6 Nm (26.5 kgfcm, 23 in.lbf)
3. REPLACE REAR BEARING
(a) Using SST, remove the bearing cover and bearing.
SST 09820-- 00021
NOTICE:
Be careful not to damage the fan.
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1KZ-TE

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Toyota 1KZ-TE Specifications

General IconGeneral
Displacement2982 cc
Bore x Stroke96.0 mm x 103.0 mm
Compression Ratio21.2:1
Fuel TypeDiesel
Fuel SystemDirect Injection
Number of Cylinders4
ValvetrainSOHC, 2 valves per cylinder
TurbochargerYes
IntercoolerYes
Engine TypeInline-4, Turbocharged

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