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Toyota 1KZ-TE Repair Manual

Toyota 1KZ-TE
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B09804
Pulley
CH0C7--01
B00774
29 mm
Socket
Wrench
P03807
SST (B)
SST (A)
P08242
SST (C)
P04395
SST (C)
SST (A)
Turn
CH--12
--CHARGING ALTERNATOR
RE AS S E M BLY
1 . I NS TALL RO TO R TO DRI V E E ND F RAME
(a) Place the rectifier end frame on the pulley.
(b) Install the rotor to the rectifier end frame.
2. INSTALL RECTIFIER END FRAME
(a) Using a 29 mmsocket wrench and press, slowly press in
the rectifier end frame.
(b) Install the 4 nuts and cord clip.
Torque:
Nut: 4.5 Nm (46 kgfcm, 40 in.lbf)
Nut with cord clip: 5.4 Nm (55 kgfcm, 48 in.lbf)
3 . I NS TALL P ULLE Y
(a) Install the pulley totherotorshaft by tightening thepulley
nut by hand.
(b) Hold SST (A) with a torque wrench, and tighten SST (B)
clockwise to the specified torque.
SST 09820 -- 63010 (09820 -- 06010)
Torque: 39 Nm (400 kgfcm, 29 ftlbf)
(c) Check that SST (A) is secured to the pulley shaft.
(d) Mount SST (C) in a vise.
SST 09820 -- 06010
(e) Install the pulley nut to SST (C).
(f) To torque the pulley nut turn SST (A) in the direction
shown in the illustration.
Torque: 110 Nm (1,125 kgfcm, 81 ftlbf)
(g) Remove the alternator from SST (C).
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Toyota 1KZ-TE Specifications

General IconGeneral
Displacement2982 cc
Bore x Stroke96.0 mm x 103.0 mm
Compression Ratio21.2:1
Fuel TypeDiesel
Fuel SystemDirect Injection
Number of Cylinders4
ValvetrainSOHC, 2 valves per cylinder
TurbochargerYes
IntercoolerYes
Engine TypeInline-4, Turbocharged

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