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Trane RTHC User Manual

Trane RTHC
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Installation, Operation and Maintenance 8 - 3
Series R Start-up Test Log
Job Name Job Location
Model # Serial # start date:
Sales Order # ship date: Job elevation (ft. above sea level)
STARTER DATA: START-UP ONLY
Manufacturer Chiller appearance at arrival:
Type: (solid state, wye-delta) Compressor shipping bolts removed? Y N
Vendor ID #/Model #: Oil separator shipping bolts removed? Y N
______Volts _______Amps ______ Hz Machine Gauge Pressure: psig
COMPRESSOR DATA: Machine UCP2 Pressure psig
Model #: Complete if pressure test is required
Serial #: Vacuum after leak test= mm
NAMEPLATE DATA: Standing vacuum test = ________ mm rise in ________ hrs
____________ RLA ____________KW
____________Volts 50 60 Hz
UNIT CHARGES
DESIGN DATA: Unit refrigerant charge: lbs R -
____________ RLA ____________ KW
____________Volts 50 60 Hz
Unit Oil Charge: gal oil
CURRENT TRANSFORMER SUMMARY OF UNIT OPTIONS INSTALLED
Part Number (“X” code and 2-digit extension) Y N Tracer Communications Interface
Primary CT’s Y N Options Module
X - Y N Outdoor Air Sensor
X - Y N Ice Making Control
X - Y N Other
DESIGN CONDITIONS
Evap Design: ________GPM _________ PSID Ent. Water F__________ Leaving Water F_________
Evap Actual: ________GPM _________ PSID Ent. Water F__________ Leaving Water F_________
Cond Design: ________GPM _________ PSID Ent. Water F__________ Leaving Water F_________
Cond Actual: ________GPM _________ PSID Ent. Water F__________ Leaving Water F_________
Owner Witness Signature: ______________________________________________________________________

Table of Contents

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Trane RTHC Specifications

General IconGeneral
BrandTrane
ModelRTHC
CategoryChiller
LanguageEnglish

Summary

IMPORTANT NOTICES

Recovery

Explains the EPA mandated process of removing refrigerant from units.

Recycling

Describes cleaning recovered refrigerant for reuse in customer equipment.

Reclaiming

Details the purification and testing of refrigerant to ARI standards.

REFRIGERANT EMISSION CONTROL

Refrigerant recovery, recycling, and reclamation

Details procedures for minimizing refrigerant emissions.

READ THESE IMPORTANT NOTICES BEFORE SERVICING THE RTHC

Warnings and Cautions

Provides essential safety warnings and cautions for servicing the RTHC unit.

General Information

Unit Identification - Nameplates

Explains how to identify unit information using nameplates.

Unit Inspection

Details the process for inspecting the unit upon delivery.

Unit Description

Model Number Coding System

Explains the RTHC chiller model number designation system.

Installation - Mechanical

Location Requirements

Discusses factors for choosing the optimal installation location.

Clearances

Specifies necessary space around the unit for service and operation.

Moving and Rigging

WARNING: Always use lifting equipment...

Critical safety warning about using appropriate lifting equipment.

Water Piping

Piping Connections

Details how to make water piping connections to the evaporator and condenser.

Water Treatment

CAUTION: Water Treatment!

Warning about using untreated or improperly treated water, and potential damage.

Water Pressure Relief Valves

CAUTION: Install a pressure relief valve in both evaporator and condenser water systems.

Caution about the importance of installing pressure relief valves for shell safety.

Installation - Electrical

General Recommendations

Guidelines for proper electrical component operation and installation location.

Power Supply Wiring

Guidance on sizing and selecting power supply wiring according to NEC standards.

Compressor Motor Phase Sequencing

Always verify that proper rotation of the Series R compressor is established...

Emphasizes the importance of verifying correct compressor motor rotation before starting.

Application Of Solid-state Starters

The starter is a pre-wired platform consisting of a 3-pole bypass contactor...

Explains the function and application of solid-state starters in RTHC chillers.

Precautions When Using Solid-State Starters

WARNING: STARTER AND MOTOR TERMINALS REMAIN “HOT” AT HIGH VOLTAGE...

Critical safety warning about high voltage present at terminals even when off.

Chilled Water Pump Control*

Emergency Stop

External Chilled Water Setpoint

Operating Principles - Mechanical

General

Provides an overview of the Series R chiller's basic components.

Refrigeration (Cooling) Cycle

Cycle Description

Describes the chiller's refrigeration cycle using a pressure-enthalpy diagram.

Compressor Description

Compressor Motor

Describes the hermetic induction motor that drives the compressor rotors.

Slide Valve Movement

Movement of the slide valve piston (Figure 27) determines slide valve position...

Explains how slide valve movement regulates compressor capacity.

Oil Management System

Oil Separator

Describes the function and operation of the oil separator.

Oil Flow Protection

Oil flowing through the lubrication circuit flows from the oil sump to the compressor...

Details how oil flow is protected and monitored within the system.

Operator Interface - Controls

UCP2 Microprocessor Control System

Introduces the UCP2 system for chiller control, protection, and optimization.

Clear Language Display (CLD) - 1U4

Details the CLD operator interface for displaying data and accessing controls.

Key Functions

Report Groups

Explains access to chiller information via Report Groups (Chiller, Refrigerant, Compressor).

Settings Groups

Describes access to settings and commands through four major Settings Groups.

Service Settings (Non Password Protected Service Settings Group)

Menu Settings Password

Manages the password protection for menu settings.

Keypad/Display Lockout

Enables locking the keypad and display for security.

Design Delta Temperature

This value should be set at the delta temperature specified for the chiller during the initial selection...

Sets the design delta temperature based on initial selection and operating conditions.

Maximum Restart Inhibit Timer Setting

The range of values is 5 to 20 minutes in increments of 1 minute.

Sets the timer to prevent excessive chiller cycling.

Current Overload Setting #1

The range of values is decimal 00 through 31.

Sets the first current overload setting for motor protection.

Maximum Acceleration Timer #1

High Pressure Cutout Setting

The range of values is 5-500 psig (35-3447 kPa) in increments of 5 psig/kPa.

Sets the high-pressure cutout limit for the system.

Service Tests

Daily Unit Start-Up

Unit Shutdown

Daily Unit Shutdown

Details the procedure for daily unit shutdown.

Seasonal Unit Shutdown

Procedure for seasonal unit shutdown.

Periodic Maintenance

Overview

Describes preventive maintenance procedures and intervals for Series R units.

Weekly Maintenance and Checks

Procedures for weekly chiller checks and logging.

Monthly Maintenance and Checks

Procedures for monthly chiller checks and operating log review.

Annual Maintenance

Shut down the chiller once each year to check the items listed below.

Annual maintenance tasks to ensure unit performance and efficiency.

Series R Start-up Test Log

STARTER DATA: START-UP ONLY

Information related to the starter data for start-up.

COMPRESSOR DATA:

Compressor data required for start-up.

NAMEPLATE DATA:

Nameplate data including RLA, KW, Volts.

DESIGN DATA:

Design data including RLA, KW, Volts.

DESIGN CONDITIONS

Lists design conditions for evaporator and condenser.

Installation Checklist for Model RTHB/RTHC Series R

RECEIVING

Checklist items for unit receiving.

UNIT LOCATION AND MOUNTING

Checklist items for unit location and mounting.

UNIT PIPING

Checklist items for unit piping installation, including flushing precautions.

ELECTRICAL WIRING

Checklist items for electrical wiring, including safety warnings.

PRE-START CHECK-OUT

Maintenance Procedures

Cleaning the Condenser

Procedures for cleaning the condenser.

Compressor Oil

Safety precautions and procedure for removing compressor oil.

Oil Sump Level Check

Removing Compressor Oil

Oil Charging Procedure

It is critical to fill the oil lines feeding the compressor when charging a system with oil.

Procedure for charging oil into the system, emphasizing filling oil lines.

Replacing the Main Oil Filter (Hot Filter)

Refrigerant Charge

Evacuation and Dehydration

Steps for evacuating and dehydrating the system.

Refrigerant Charging

Procedure for adding refrigerant charge to the system.

Freeze Protection

For unit operation in a low temperature environment, adequate protection measures must be taken against freezing.

Measures for protecting the unit against freezing in low-temperature environments.

Diagnostics

Diagnostic Displays

Information on viewing active and historic diagnostics.

Diagnostic Annunciation

Notifies the operator of new diagnostics detected by the system.

Active Diagnostics

Details active diagnostics, including their causes and help messages.

Clearing Diagnostics

Provides screens to clear and reset diagnostic groups.

Wiring Schematics

General

Introduces typical field connection and electrical schematic diagrams.

Unit Electrical Data

Explains how to find specific electrical characteristics from unit nameplates.

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