STEP 2.
-Shaft seal (5)
With the assembly tool the shaft seal must
into the housing.
Note that the small guide piece at the front of
the tool must remain in the hole for the output
shaft when the tool itself is drawn out of the
housing.
Note: there are two different tools:
One for housings for steering column mounting
(SJ150L4011-01)
One for housings with integrated steering
column (SJ150L4012-01).
Note: The ring must be able to rotate unimpeded
by the springs.
STEP 6
-Cross pin (11)
Fit the cross pin in the spool set.
-Thrust bearing (7)
Fit the thick race, needle cage and thin
race.Lubricate the output shaft on the inner
spool with Molykote PG plastslip 75,on the
surface in contact with the shaft seal.
-Spool/sleeve (2)
Guide spool and sleeve together, turn the spools
so that the key slots are opposite each other.
STEP 4.
-Springs (12)
Insert the curved springs between the flat
springs and push them into place (see sketch).
STEP 5.
Spring retaining ring (10)
Center the springs in the spool/sleeve set and guide
the ring down over the sleeve.
STEP 7
-Housing /spool/sleeve (2)
a.With the housing still horizontal in the holding
tool - secure it with one hand. With the other
hand take the assembled spool/sleeve set,
making sure two fingers hold the cross pin (11)
in position. Guide the spool set into the housing
with the cross pin (11) horizontal.
Note:
Be careful with the small guide piece from
mounting of the shaft seal.
With it is pressed out by the shaft rotary.
b. With housing and spool set remaining in the
tool,lift the whole unit into vertical position.
The pin in the spool set must now point
towards port P in the housing, either at 6
o’clock or 12 o’clock.
8-9
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