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GE ASTAT XT QT 0008U Series User Manual

GE ASTAT XT QT 0008U Series
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Page #106 background image
106 Appendix B - Profibus
B.5. Setting Parameters Registers for Data Request
Parameter # Range Default
Main Parameters
Starter Current 0 8..1400 58 (Amp.)
Motor Current 1 4..1750 58 (Amp.)
Line/Delta Configuration 2 0 (Line), 1 (Inside Delta) 0 (Line)
Undercurrent_FLT 3 0..90 (% of FLA) 0 (% of FLA)
Undercurrent_DLY 4 1..40 10 (Seconds)
O/C JAM Fault 5 200..850 (% of FLA) 850 (% of FLA)
O/C JAM Delay 6 0..50 5 (0.5 Sec.)
Overload_Class 7 75..150 115 (% of FLA)
Overload_Protect 8 1..10 4 (Seconds)
Undervoltage_FLT 9 120..600 300 (Volt)
UnderVoltage_DLY 10 1..10 5 (Seconds)
Overvoltage_FLT 11 150..750 480 (Volt)
Overvoltage_DLY 12 1..10 2 (Seconds)
Reserved 14..23
Start Settings
Soft Start Curve 24 0..10 (5..9 are reserved) 0 (Standard).
Kickstart Time 25 0..10 (Tenth Seconds) 0 (No Pulse)
Starting Voltage/Current 26 10..80 30 (% of full
voltage)
Current Limit 27 100..500 400 (% of FLA)
Ramp UP Time 28 1..90 10 (Seconds)
Max. Start Time 29 1..250 30 (Seconds)
Number of Starts 30 1..10 & (11 = OFF) 10
Duty Cycle Time 31 1..60 30 (Minutes)
Start_Lockout 32 1..60 15 (Minutes)
EOR Relay Delay 33 0..40 5 (Seconds)
Reserved 35..39
Stop Settings
Soft Stop Curve 40 0..10 (5..9 are reserved) 0 (Standard)
Ramp DOWN Time 41 1..30 10 (Seconds)
End Torque 42 0..10 0 (Minimum)
Reserved 43..47
Dual Settings
Starting VOLT-2 48 10..80 % of full voltage 30
Current Limit-2 49 100..500 400 % of FLA
Ramp UP-2 50 1..90 10 (Seconds)
Ramp DOWN-2 51 1..30 10 (Seconds)
Motor Current-2 52 5..1400 31 (Amp.)
Reserved 53..55
Slow SP & Saving Parameters
Energy Saving 56 1..10 0
Slow Sp eed TRQ. 57 1..10 8
Max_Slow_SP_Time 58 1..250 30 (Seconds)
Reserved 59..62
Fault Settings
Phase Loss 63 0..1 0 (No)
Phase Sequence 64 0..1 0 (No)
Auto Reset 65 0 / 1 (0 - No, 1 - Yes) 1 (No)

Table of Contents

Questions and Answers:

GE ASTAT XT QT 0008U Series Specifications

General IconGeneral
Current Rating8 A
SeriesASTAT XT
Phase3
EnclosureOpen
MountingDIN Rail
CertificationsUL, CSA, CE

Summary

Warnings and Cautions

Safety Information

Essential safety instructions and operational cautions for the ASTAT-XT soft starter.

Generalities

Squirrel-Cage Motor Starting

Explanation of starting limitations and the benefits of soft starting for squirrel-cage motors.

ASTAT-XT Soft Starter Advantages

Key benefits of using ASTAT-XT, including productivity, reliability, and advanced functions.

Types and Ratings

IEC Ratings: Motor and Type Unit Ratings

Table of recommended motor ratings based on IEC voltage and duty class for ASTAT-XT soft starters.

NEMA Ratings: Motor and Type Unit Ratings

Table of recommended motor ratings based on NEMA voltage and duty class for ASTAT-XT soft starters.

Thermal Characteristics

Graphs illustrating thermal protection curves for different IEC and NEMA overload classes.

Technical Specifications

General Specifications

Overview of electrical, environmental, and mechanical specifications for the ASTAT-XT soft starter.

Weight and I/O Terminal Board Specifications

Details on ASTAT-XT weight and the functions of its I/O terminal board.

I/O Wiring Diagram

Schematic illustrating input/output connections for the ASTAT-XT soft starter.

Ordering Information and Accessories

Guide for selecting ASTAT-XT models and ordering related accessories like mounting kits.

Operating Modes

Description of various operating modes for the ASTAT-XT, including starting and stopping curves.

Control Keypad and Interface

Keypad, LCD, and Buttons Overview

Explanation of the ASTAT-XT control keypad, LCD, and push-buttons.

Parameter Navigation and Modification

Procedure for navigating, viewing, and changing parameters on the ASTAT-XT using the control keypad.

Test and Maintenance Mode Operations

Instructions for performing self-tests, viewing software versions, and obtaining default parameters.

Mode Pages Overview

Explanation of how to navigate through different ASTAT-XT parameter pages using the Mode key.

Parameter Mode Pages and Factory Defaults

Overview table of ASTAT-XT mode pages and their default parameter values.

Display Mode - Page 0

Details on the ASTAT-XT's default display page showing motor current, line voltage, and thermistor input.

Main Settings - Page 1

Configuration of primary ASTAT-XT settings including starter current, motor current, and protection levels.

Start Settings - Page 2

Configuration of soft start curves, kickstart time, and starting voltage/current for ASTAT-XT.

Soft Start Parameters

Detailed explanation of the five available soft start curves for the ASTAT-XT.

Stop Settings - Page 3

Configuration of soft stop curves, ramp down time, and end torque for ASTAT-XT.

Soft Stop Parameters

Description of the five soft stop curves, including standard and pump control options.

DUAL Settings Parameters - Page 4

Settings for dual operating characteristics, including starting voltage and current for different conditions.

Slow Speed & Energy Save Parameters - Page 5

Configuration of energy saving levels and slow speed torque settings for the ASTAT-XT.

Fault Settings - Page 6

Configuration of protective functions like phase loss, phase sequence, and auto reset for the ASTAT-XT.

I/O Settings Parameters - Page 7

Configuration of programmable inputs, fault relay, and analog output settings for the ASTAT-XT.

Terminal 7 and 8 Programming

Details on programming functions for input terminals 7 and 8, including Reset, Slow Speed, and Dual Settings.

Communication Parameters - Page 8 (Modbus/Profibus)

Configuration of communication parameters for Modbus and Profibus protocols on the ASTAT-XT.

Communication Parameters - Page 8 (DeviceNet)

Configuration of communication parameters for DeviceNet protocol on the ASTAT-XT.

Statistical Data - Page 9

Information on recorded statistical data, including start times, run times, and fault history.

Non-Adjustable Protection and Fault Reset

Non-adjustable protection features like frequency, phase loss, and SCR short circuit.

Protection Functions Overview

Description of non-adjustable protection features like frequency, phase loss, and SCR short circuit.

Fault Handling and Reset Procedures

Explanation of how ASTAT-XT handles faults, LED indications, and local/remote reset methods.

Auto Reset and Timing Occurrence Table

Details on auto-reset functionality for specific faults and a table showing fault occurrence timing.

Installation

Pre-Installation Checks and Mounting

Guidelines for checking motor/starter compatibility, mounting the ASTAT-XT, and temperature considerations.

Temperature, Heat Dissipation, and Ventilation

Information on operating temperature limits, heat dissipation calculations, and ventilation for ASTAT-XT.

PCB Layout and Optional PCBs

Diagrams showing main PCB locations and identification of optional PCBs and fan jumpers.

Dip Switch Settings on Main PCB

Explanation of dip switch functions for display modes, generator parameters, language, and expanded settings.

Internal Fan Control and Analog I/O

Configuration of internal fan operation and analog I/O functions, including thermistor input and output.

Remote Key-Pad Installation

Instructions for installing the optional remote key-pad, including dimensions and connection.

Starting Procedure

General Starting Notes and Warnings

Important warnings and notes regarding motor connections, voltage, and starting sequence for the ASTAT-XT.

Standard Starting Procedure

Step-by-step guide for performing a standard motor start-up and troubleshooting common starting issues.

Starting Curve Examples

Examples of ASTAT-XT starting curve settings for light loads, high inertia loads, and pump applications.

Special Starting with DUAL Settings

Procedure for using dual starting characteristics with ASTAT-XT for specific motor acceleration needs.

DUAL Settings Wiring and Pump Curve Selection

Wiring diagram for DUAL settings and guidance on selecting suitable pump start curves.

Stopping Curve and End Torque

Guidelines for selecting stopping curves and adjusting end torque to prevent water hammer in pump applications.

Trouble Shooting

Fault Identification and Basic Solutions

Troubleshooting common ASTAT-XT faults like storage error, access lock, thermistor trip, and overload.

Protection Faults and Troubleshooting

Troubleshooting procedures for faults related to voltage, phase loss, sequence, and connection issues.

Troubleshooting Connection and Parameter Faults

Resolving issues with wrong connections, shorted SCRs, over-temperature, and parameter transfer.

Application Diagrams

Terminal 21 Connections and Mains Wiring

Diagrams showing terminal 21 connections for various mains types and control supply wiring.

Control Supply and Mains Wiring

Wiring configurations for control supply and mains, including separate source options.

Soft Start/Stop and Control Input Wiring

Wiring examples for soft start, soft stop, and immediate stop functions using various control inputs.

Energy Save, Slow Speed, and Reset Wiring

Application diagrams for energy saving, slow speed, and reset functions using input terminals.

External Fault and Line Contactor Wiring

Wiring for external fault input and typical installation with a line contactor for ASTAT-XT.

Bypass Contactor Wiring

Diagram showing the wiring for a bypass contactor, including end-of-ramp relay control.

Reversing with Two Line Contactors

Wiring diagram for reversing motor direction using two line contactors with the ASTAT-XT.

Operating via Communication Links

Instructions for operating the ASTAT-XT via Modbus, Profibus, or DeviceNet communication interfaces.

D.Set: Generator Parameters Wiring

Configuration for starting the ASTAT-XT from a diesel generator using D.Set: Generator Parameters mode.

Short Circuit Protection

Type 1 Coordination

Tables for selecting circuit breakers and fuses for Type 1 coordination with ASTAT-XT.

Type 2 Coordination: Fuse Selection

Procedure for selecting fuses for semiconductor protection based on ASTAT-XT current and I²t values.

Inside Delta Configuration

General Information and Notes on Inside Delta

Explanation of Inside Delta connection, current reduction, and potential issues like THD and phase sequence.

Motor Connection and Terminals (Inside Delta)

Details on motor terminal connections for Inside Delta configuration and wiring standards.

ASTAT-XT Inside Delta with Bypass Contactor

Wiring diagram for ASTAT-XT connection Inside Delta with bypass and Inside Delta contactors.

ASTAT-XT Inside Delta - Reverse Speed

Wiring diagram for reversing motor speed with ASTAT-XT connected Inside Delta.

Dimensions

UL cUL Approved Models Dimensions

Dimensional drawings and specifications for UL cUL approved ASTAT-XT models (8A to 460A).

Non UL cUL Approved Models Dimensions

Dimensional drawings and specifications for non UL cUL approved ASTAT-XT models (210A to 1400A).

Appendix A: MODBUS RTU Protocol

MODBUS RTU Protocol Introduction

Overview of the serial link protocol used for communication between a master and the ASTAT-XT.

MODBUS RTU Frame Structure and Functions

Explanation of Modbus RTU frames, sync, serial link number, and supported functions.

Modbus Data Fields and Memory Organization

Explanation of Modbus data fields, CRC calculation, and ASTAT-XT memory organization.

Actual Data Parameters (3X & 4X References)

Mapping of actual data parameters like voltage, current, and logic status to Modbus 3X and 4X references.

Parameter Settings (4X References)

Table detailing ASTAT-XT parameters, their ranges, default values, and Modbus 4X references.

Control Register Write (4X Reference)

Procedure for writing to the ASTAT-XT's control register using Modbus function 16.

Discrete Commands (Coils, 0x References)

Explanation of discrete commands (coils) for controlling ASTAT-XT functions like Stop, Start, and Energy Save.

Discrete Hardwired Inputs (1x References)

Description of discrete hardwired inputs for ASTAT-XT functions like Stop, Start, and Energy Save.

Modbus Diagnostics

Procedure for performing Modbus diagnostics (loopback) on the ASTAT-XT.

Modbus Exception Responses

Explanation of Modbus exception codes returned by the ASTAT-XT for error conditions.

Appendix B: PROFIBUS

PROFIBUS Operation Modes and Frame Structure

Description of PROFIBUS modes, receiving/transmitting frames, and register selection.

PROFIBUS Register Read/Write via Data Request

Procedure for reading and writing registers using PROFIBUS Data Request (DPV1).

Configuring PROFIBUS Communication

Step-by-step guide to configure PROFIBUS communication settings on the ASTAT-XT.

Watch-Dog Definition

Explanation of the Watch-Dog mechanism for monitoring PROFIBUS communication with the ASTAT-XT.

Actual Data Register Numbers (decimal) for PROFIBUS

Table of decimal register numbers for actual data parameters in PROFIBUS communication.

Setting Parameters Registers for PROFIBUS Data Request

Table listing PROFIBUS register numbers for ASTAT-XT setting parameters.

Appendix C: DeviceNet™ to Modbus™ Gateway

DeviceNet Introduction and Definitions

Overview of DeviceNet data types and definitions, reference documents, and ODVA.

DeviceNet Rotary Switch Configuration and LED Indicators

Configuration of DeviceNet MAC ID/baud rate and explanation of LED indicators.

DeviceNet Object Identity and Message Router

Details of DeviceNet Identity Object attributes and the Message Router Object.

Assembly and Input/Output Objects

Attributes for Assembly, Output, and Input Objects in DeviceNet for controlling and monitoring ASTAT-XT.

Connection Object and Common Services

Details of the DeviceNet Connection Object and common services for attribute access.

Softstart and Control Supervisor Objects

Attributes and services for Softstart and Control Supervisor Objects in DeviceNet.

Modbus / Serial Object

Attributes and services for the Modbus/Serial Object in DeviceNet, including slave ID and timeout settings.

Input Object

Attributes and Modbus addresses for the Input Object in DeviceNet, covering logic status and motor parameters.

Main Parameter Object

Attributes and Modbus addresses for the Main Parameter Object in DeviceNet, covering starter and motor settings.

Start and Stop Settings Objects

Attributes and Modbus addresses for Start and Stop Settings Objects in DeviceNet.

Dual Settings Object

Attributes and Modbus addresses for the Dual Settings Object in DeviceNet, for secondary start/stop parameters.

Slow SP & Saving and Fault Settings Objects

Attributes and Modbus addresses for Slow Speed/Saving and Fault Settings Objects in DeviceNet.

I/O and Communication Settings Objects

Attributes and Modbus addresses for I/O Settings and Communication Parameter Objects in DeviceNet.

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