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TECHNICAL DATA - ENGINE TIGHTENING TORQUES 99

16.1All 125/150/200 models

Remaining screws, engine M5 6 Nm (4.4 lbf ft) –

Screw, alternator cover M5 5 Nm (3.7 lbf ft) –

Screw, exhaust control cover M5 5 Nm (3.7 lbf ft) –

Screw, ignition system/stator M5 6 Nm (4.4 lbf ft)

Loctite

222

Screw, water pump wheel M5 6 Nm (4.4 lbf ft)

Loctite

243™

Remaining screws, engine M6 10 Nm (7.4 lbf ft) –

Screw, clutch cover M6 10 Nm (7.4 lbf ft) –

Screw, clutch spring M6 10 Nm (7.4 lbf ft) –

Screw, engine housing M6 10 Nm (7.4 lbf ft) –

Screw, gear oil level check M6 10 Nm (7.4 lbf ft) –

Screw, shift lever M6 14 Nm (10.3 lbf ft)

Loctite

243™

Screw, water pump cover M6 10 Nm (7.4 lbf ft)

Loctite

243™

Screw, cylinder head M7 18 Nm (13.3 lbf ft) –

Nuts, cylinder base M8 30 Nm (22.1 lbf ft) –

Remaining screws, engine M8 25 Nm (18.4 lbf ft) –

Screw, kickstarter M8 25 Nm (18.4 lbf ft)

Loctite

243™

Screw, shift drum locating M8 25 Nm (18.4 lbf ft)

Loctite

243™

Remaining screws, engine M10 45 Nm (33.2 lbf ft) –

Drain plug, water pump cover M10x1 15 Nm (11.1 lbf ft) –

Gear oil drain plug M10x1 15 Nm (11.1 lbf ft) –

Nut, rotor M12x1 60 Nm (44.3 lbf ft) –

Gear oil drain plug with magnet M12x1.5 20 Nm (14.8 lbf ft) –

Spark plug M14x1.25 25 Nm (18.4 lbf ft) –

Nut, primary gear M16LHx1.5 130 Nm (95.9 lbf ft)

Loctite

243™

Nut, inner clutch hub M18x1.5 130 Nm (95.9 lbf ft)

Loctite

243™

16.2All 250/300 models

Remaining screws, engine M5 6 Nm (4.4 lbf ft) –

Screw, exhaust control cover M5 5 Nm (3.7 lbf ft) –

Screw, ignition pulse generator M5 6 Nm (4.4 lbf ft)

Loctite

243™

Screw, retaining bracket of exhaust

control

M5 7 Nm (5.2 lbf ft)

Loctite

243™

Screw, water pump wheel M5 6 Nm (4.4 lbf ft)

Loctite

243™

Remaining screws, engine M6 10 Nm (7.4 lbf ft) –

Screw, alternator cover/electric starter

(250 EXC AUS/XC‑W/XC, all 300 mod-

els)

M6 8 Nm (5.9 lbf ft) –

Screw, clutch cover M6 10 Nm (7.4 lbf ft) –

Screw, clutch spring M6 10 Nm (7.4 lbf ft) –

Screw, control flap of exhaust control M6 10 Nm (7.4 lbf ft)

Loctite

243™

Screw, engine housing M6 10 Nm (7.4 lbf ft) –

Screw, gear oil level check M6 10 Nm (7.4 lbf ft) –

Screw, intake flange M6 8 Nm (5.9 lbf ft) –

Screw, intermediate wheel bolt M6 8 Nm (5.9 lbf ft)

Loctite

2701

Screw, shift drum locating M6 10 Nm (7.4 lbf ft)

Loctite

243™

Screw, shift lever M6 14 Nm (10.3 lbf ft)

Loctite

243™

Screw, stator bracket M6 8 Nm (5.9 lbf ft)

Loctite

243™

Screw, water pump cover M6 10 Nm (7.4 lbf ft)

Loctite

243™

Remaining screws, engine M8 25 Nm (18.4 lbf ft) –

Screw, cylinder head M8 27 Nm (19.9 lbf ft) –

Screw, kickstarter M8 25 Nm (18.4 lbf ft)

Loctite

243™

Brand	KTM
Model	200 EXC EU 2010
Category	Motorcycle
Language	English

KTM 200 EXC EU 2010 User Manual

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