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KTM
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990 Adventure USA 2010
KTM 990 Adventure USA 2010 User Manual
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MAINTEN
ANCE
WORK
ON
FRAME
AND
ENGINE
127
Removing
the
right
underride
guard
100581-10
–
Remove
screws
.
Remove
the
right
underride
guard
.
Installing
the
right
underride
guard
100581-11
–
Position
right
underride
guard
.
Mount
and
tighten
screws
.
Guideline
Remaining
chassis
screws
M6
10
Nm
(7.4
lbf
ft)
128
130
Table of Contents
Table of Contents
5
Means of Representation
9
Symbols Used
9
Formats
9
Important Information
10
Use Definition
10
Maintenance
10
Spare Parts, Accessories
11
Work Rules
11
Transport
11
Environment
12
Overview of Labels
14
Grades of Risks
20
Reporting Safety Defects
21
Tampering Warning
21
Operating Noise Warning
22
View of Vehicle
24
Location of Serial Numbers
28
Chassis Number
28
Type Label
28
Key Number
29
Engine Number
29
Fork Part Number
30
Shock Absorber Part Number
30
Controls
31
Clutch Lever
31
Hand Brake Lever
31
Light Switch
32
Headlight Flasher Switch
32
Turn Signal Switch
33
Horn Button
33
Ignition/Steering Lock
34
Immobilizer
34
Emergency off Switch
35
Electric Starter Button
35
Combination Instrument
36
Tachometer
37
Indicator Lamps
37
Display
38
Speedometer
39
Setting Kilometers or Miles
39
Time
40
Setting the Clock
41
Combination Instrument -- Display ODO
41
Setting/Resetting TRIP 1
42
Setting/Resetting TRIP 2
42
TRIP F Display
43
Ambient Temperature Display
44
Setting the Temperature Unit of Measure
44
Warning of Slippery Roads
45
Coolant Temperature Indicator
45
Socket for Electrical Accessories
46
Hazard Warning Flasher Switch/Hazard Warning Flasher
46
Opening the Filler Caps
47
Closing the Filler Caps
47
Seat Lock
48
Unlocking the Storage Compartment
48
Locking the Storage Compartment
49
Opening the Storage Compartment
49
Closing the Storage Compartment
50
Handrails
50
Luggage Rack Plate
51
Fuel Taps
51
Foot Brake Lever
52
Shift Lever
52
Side Stand
53
Center Stand
54
Passenger Footrests
54
Tool Set
55
General Tips and Hints on Putting into Operation
56
Information on First Use
56
Running in the Engine
57
Loading the Vehicle
58
Riding
60
Checks before Putting into Operation
60
Starting
61
Starting up
63
Shifting, Riding
63
Braking
67
Stopping, Parking
69
Refueling
71
Low Octane Fuel
72
Service Schedule
74
Maintenance Work on Frame and Engine
77
Jacking up the Vehicle on the Center Stand
77
Raising the Vehicle off of the Center Stand
78
Removing the Seat
78
Mounting the Seat
79
Fork/Shock Absorber
79
Adjusting the Compression Damping of the Fork
80
Adjusting the Rebound Damping of the Fork
81
Adjusting the Spring Preload of the Fork
82
Compression Damping of the Shock Absorber
83
Adjusting the Low-Speed Compression Damping of the Shock Absorber
83
Adjusting the High-Speed Compression Damping of the Shock Absorber
85
Adjusting the Rebound Damping of the Shock Absorber
86
Adjusting the Spring Preload of the Shock Absorber
88
Bleeding the Fork Legs
89
Cleaning the Dust Boots of the Fork Legs
89
Checking the Steering Head Bearing Play
90
Checking for Chain Dirt
92
Cleaning the Chain
92
Checking the Chain Tension
93
Adjusting the Chain Tension
94
Checking the Chain, Rear Sprocket and Engine Sprocket
96
ABS / Antilock Brake System
99
Checking the Brake Discs
100
Checking the Free Travel of the Hand Brake Lever
101
Adjusting the Free Travel of the Hand Brake Lever
101
Checking the Front Brake Fluid Level
102
Adding Front Brake Fluid
103
Checking the Front Brake Linings
105
Checking the Free Travel of the Foot Brake Lever
105
Checking the Rear Brake Fluid Level
106
Adding Rear Brake Fluid
107
Checking the Rear Brake Linings
109
Removing the Front Wheel
110
Installing the Front Wheel
112
Removing the Rear Wheel
114
Installing the Rear Wheel
116
Checking the Rear Rubber Dampers
118
Checking the Tire Condition
119
Checking the Tire Air Pressure
120
Checking Spoke Tension
121
Removing the Underride Guard
122
Installing the Underride Guard
123
Removing the Battery
123
Installing the Battery
125
Recharging the Battery
126
Removing the Right Underride Guard
129
Installing the Right Underride Guard
129
Changing the Main Fuse
130
Changing the ABS Fuses
132
Changing the Fuses in the Fuse Box
133
Changing the Fuse of the ABS Return Pump
133
Removing the Front Side Cover
136
Installing the Front Side Cover
136
Removing the Headlight Mask with the Headlight
137
Installing the Headlight Mask with the Headlight
138
Changing the Headlight Bulb
138
Changing the Parking Light Bulb in the Headlight
139
Changing the Turn Signal Bulb
140
Changing the Tail Light Bulb
141
Changing the Brake Light Bulb
142
Checking the Headlight Setting
143
Adjusting the Headlight Range
144
Activating/Deactivating the Ignition Key
144
Installing the Storage Compartment
148
Removing the Left Fuel Tank
149
Installing the Left Fuel Tank
150
Cooling System
152
Checking the Coolant Level in the Compensating Tank
153
Checking the Antifreeze and Coolant Level
154
Draining the Coolant
157
Filling/Bleeding the Cooling System
158
Removing the Radiator Guard
161
Installing the Radiator Guard
162
Adjusting the Basic Setting of the Clutch Lever
163
Checking/Rectifier the Fluid Level of the Hydraulic Clutch
163
Checking the Play in the Throttle Cable
164
Adjusting the Play in the Throttle Cable
165
Checking the Engine Oil Level
165
Changing the Engine Oil and Filter, Cleaning the Oil Screens
166
Draining Engine Oil, Cleaning Oil Screens
166
Removing the Oil Filter
170
Installing the Oil Filter
172
Filling up with Engine Oil
172
Adding Engine Oil
174
Ignition Curve Plug-In Connector
175
Adjusting the Ignition Curve to the Fuel Quality
175
Immobilizer Blink Code
177
Engine Control Blink Code
179
Troubleshooting
185
Cleaning
188
Cleaning Motorcycle
188
Protective Treatment for Winter Operation
190
Storage
191
Technical Data
193
Chassis Tightening Torques
210
Substances
212
Auxiliary Substances
216
Index
219
5
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KTM 990 Adventure USA 2010 Specifications
General
Brand
KTM
Model
990 Adventure USA 2010
Category
Motorcycle
Language
English
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