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MAINTENANCE WORK ON FRAME AND ENGINE 128

Changing the main fuse

Warning

Fire hazard The electrical system can be overloaded by the use of incorrect fuses.

– Use only fuses with the prescribed amperage. Never by-pass or repair fuses.

Info

The main fuse is located in the starter relay under the right underride guard.

– Switch off all power consumers and the engine.

– Remove the right underride guard. ( p. 127)

100583-10

– Pull starter relay  off of the holder and remove protective cover .

Table of Contents5
Means of Representation9
Symbols Used9
Formats9
Important Information10
Use Definition10
Maintenance10
Spare Parts, Accessories11
Work Rules11
Transport11
Environment12
Overview of Labels14
Grades of Risks20
Reporting Safety Defects21
Tampering Warning21
Operating Noise Warning22
View of Vehicle24
Location of Serial Numbers28
Chassis Number28
Type Label28
Key Number29
Engine Number29
Fork Part Number30
Shock Absorber Part Number30
Controls31
Clutch Lever31
Hand Brake Lever31
Light Switch32
Headlight Flasher Switch32
Turn Signal Switch33
Horn Button33
Ignition/Steering Lock34
Immobilizer34
Emergency off Switch35
Electric Starter Button35
Combination Instrument36
Tachometer37
Indicator Lamps37
Display38
Speedometer39
Setting Kilometers or Miles39
Time40
Setting the Clock41
Combination Instrument -- Display ODO41
Setting/Resetting TRIP 142
Setting/Resetting TRIP 242
TRIP F Display43
Ambient Temperature Display44
Setting the Temperature Unit of Measure44
Warning of Slippery Roads45
Coolant Temperature Indicator45
Socket for Electrical Accessories46
Hazard Warning Flasher Switch/Hazard Warning Flasher46
Opening the Filler Caps47
Closing the Filler Caps47
Seat Lock48
Unlocking the Storage Compartment48
Locking the Storage Compartment49
Opening the Storage Compartment49
Closing the Storage Compartment50
Handrails50
Luggage Rack Plate51
Fuel Taps51
Foot Brake Lever52
Shift Lever52
Side Stand53
Center Stand54
Passenger Footrests54
Tool Set55
General Tips and Hints on Putting into Operation56
Information on First Use56
Running in the Engine57
Loading the Vehicle58
Riding60
Checks before Putting into Operation60
Starting61
Starting up63
Shifting, Riding63
Braking67
Stopping, Parking69
Refueling71
Low Octane Fuel72
Service Schedule74
Maintenance Work on Frame and Engine77
Jacking up the Vehicle on the Center Stand77
Raising the Vehicle off of the Center Stand78
Removing the Seat78
Mounting the Seat79
Fork/Shock Absorber79
Adjusting the Compression Damping of the Fork80
Adjusting the Rebound Damping of the Fork81
Adjusting the Spring Preload of the Fork82
Compression Damping of the Shock Absorber83
Adjusting the Low-Speed Compression Damping of the Shock Absorber83
Adjusting the High-Speed Compression Damping of the Shock Absorber85
Adjusting the Rebound Damping of the Shock Absorber86
Adjusting the Spring Preload of the Shock Absorber88
Bleeding the Fork Legs89
Cleaning the Dust Boots of the Fork Legs89
Checking the Steering Head Bearing Play90
Checking for Chain Dirt92
Cleaning the Chain92
Checking the Chain Tension93
Adjusting the Chain Tension94
Checking the Chain, Rear Sprocket and Engine Sprocket96
ABS / Antilock Brake System99
Checking the Brake Discs100
Checking the Free Travel of the Hand Brake Lever101
Adjusting the Free Travel of the Hand Brake Lever101
Checking the Front Brake Fluid Level102
Adding Front Brake Fluid103
Checking the Front Brake Linings105
Checking the Free Travel of the Foot Brake Lever105
Checking the Rear Brake Fluid Level106
Adding Rear Brake Fluid107
Checking the Rear Brake Linings109
Removing the Front Wheel110
Installing the Front Wheel112
Removing the Rear Wheel114
Installing the Rear Wheel116
Checking the Rear Rubber Dampers118
Checking the Tire Condition119
Checking the Tire Air Pressure120
Checking Spoke Tension121
Removing the Underride Guard122
Installing the Underride Guard123
Removing the Battery123
Installing the Battery125
Recharging the Battery126
Removing the Right Underride Guard129
Installing the Right Underride Guard129
Changing the Main Fuse130
Changing the ABS Fuses132
Changing the Fuses in the Fuse Box133
Changing the Fuse of the ABS Return Pump133
Removing the Front Side Cover136
Installing the Front Side Cover136
Removing the Headlight Mask with the Headlight137
Installing the Headlight Mask with the Headlight138
Changing the Headlight Bulb138
Changing the Parking Light Bulb in the Headlight139
Changing the Turn Signal Bulb140
Changing the Tail Light Bulb141
Changing the Brake Light Bulb142
Checking the Headlight Setting143
Adjusting the Headlight Range144
Activating/Deactivating the Ignition Key144
Installing the Storage Compartment148
Removing the Left Fuel Tank149
Installing the Left Fuel Tank150
Cooling System152
Checking the Coolant Level in the Compensating Tank153
Checking the Antifreeze and Coolant Level154
Draining the Coolant157
Filling/Bleeding the Cooling System158
Removing the Radiator Guard161
Installing the Radiator Guard162
Adjusting the Basic Setting of the Clutch Lever163
Checking/Rectifier the Fluid Level of the Hydraulic Clutch163
Checking the Play in the Throttle Cable164
Adjusting the Play in the Throttle Cable165
Checking the Engine Oil Level165
Changing the Engine Oil and Filter, Cleaning the Oil Screens166
Draining Engine Oil, Cleaning Oil Screens166
Removing the Oil Filter170
Installing the Oil Filter172
Filling up with Engine Oil172
Adding Engine Oil174
Ignition Curve Plug-In Connector175
Adjusting the Ignition Curve to the Fuel Quality175
Immobilizer Blink Code177
Engine Control Blink Code179
Troubleshooting185
Cleaning188
Cleaning Motorcycle188
Protective Treatment for Winter Operation190
Storage191
Technical Data193
Chassis Tightening Torques210
Substances212
Auxiliary Substances216
Index219

Brand	KTM
Model	990 Adventure USA 2010
Category	Motorcycle
Language	English

KTM 990 Adventure USA 2010 User Manual

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KTM 990 Adventure USA 2010 Specifications

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