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MSS APE 50
PIAGGIO MSS APE 50 User Manual
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Dust ring
DUST GUARD AND LOWER SEAT ON THE
STEERING TUBE
Specific tooling
016029Y
Lower Steering Bearing Fitting Tool
on the steering tube
Steering bearing housing on chassis
Specific tooling
021330Y003
Steering seats fitting
021330Y004
Steering seats fitting
Steering column
MSS APE 50
SC - 94
93
95
Table of Contents
Index of Topics
5
General Guidelines
7
Safety Guidelines
8
Maintenance Guidelines
8
Characteristics
9
Vehicle Identification Chart
10
Dimensions
10
Load Compartment Dimensions
10
Weights
10
Dimensions of Ape 50 Europa
11
Dimensions of Ape 50 Europa Load Compartment
11
Ape 50 Europa Weights
11
Dimensions - Ape 50 Europe 2 - Ape 50 MIX
11
Dimensions and Weights of Ape 50 Europe 2 - Ape 50 MIX
12
Technical Data - Chassis/Engine
12
Tightening Torques - Engine/Differential Unit
13
Gear Ratio/Steering/Suspension/Tyres Data
13
Tyres - Ape 50 - Ape 50 Europa - Ape 50 Europe Euro 2 - Ape 50
13
Assembly Clearances - Fitting Clearances
14
Cylinder-Piston Oversizes
14
Tightening Torques - Front Suspension Unit/Rear Suspension Unit/General Part
14
Piston Ring Oversizes
15
Connecting Rod - Roller Cage Fitting
15
Crankshaft Alignment Check
15
Piston - Pin Assembly Clearance
16
Special Tools
17
Special Tools Views and Descriptions
18
Special Tools
25
Maintenance
26
Windscreen Washer Fluid Top-Up
27
Scheduled Maintenance Chart
27
Maintenance Operations
28
Scheduled Maintenance - Ape 50 Europa
28
Scheduled Maintenance - Ape 50 MIX
29
Scheduled Maintenance - Ape 50 Europe
30
Suggested Products Chart
31
Carburetor/Carburetor Specifications
31
Carburetor Diagram
32
Air Filter
32
Engine Oil Replacement
33
Spark Plug
33
Mixing Timing
34
Secondary Air System
35
Headlight Alignment Check (Ape 50 - Ape 50 Europa)
35
Filter Cleaning and Integrity Check
35
Headlight Aiming Inspection
36
Cables Adjustment
37
Splitter Adjustment Control Cable
37
Transmission Adjustments
37
Emission Control System
38
CO Check
39
Troubleshooting
40
Probable Cause and Troubleshooting
41
Engine Troubleshooting
41
Poor Performance - Troubleshooting
42
Starting Difficulties
42
Clutch Slipping
43
Gearbox Troubleshooting
43
Locked Brakes
43
Noisy Suspension
43
Difficult Riding
44
Electrical System
45
Electrical System Devices List
46
Wiring Diagram
47
Electrical Cables Colour Coding
47
Ignition Section Diagram
48
Starter and Recharge Section Diagram
48
Turn Indicators - Stop - Windscreen Wiper Diagram
49
Horn Section - Level Transmitter
50
Lights Section Diagram
51
Electrical System Devices List - Ape 50 Europa
52
Wiring Diagram - Ape 50 Europa
53
Electrical Cables Colour Coding - Ape 50 Europa
53
Lights Section Diagram - Ape 50 Europa
54
Electrical System Devices List (Top and Base) - Ape 50 MIX
54
Wiring Diagram - Ape 50 MIX
56
Electrical Cables Colour Coding - Ape 50 MIX
56
Electrical System Devices List - Ape 50 MIX (Cross Version)
57
Wiring Diagram - Ape 50 MIX (Cross Version)
58
Electrical Cables Colour Coding - Ape 50 MIX (Cross Version)
58
Electrical System Devices List - Ape 50 Europe
59
Wiring Diagram - Ape 50 Europe
60
Electrical Cables Colour Coding - Ape 50 Europe
60
Key-Switch
61
Turn Sygnal Switch
62
Horn Button
62
Headlight Switch
62
Wiper Switch
63
Start Button
63
Interventions
64
Electrical System Characteristics
65
Bench Tests
65
Starter Motor Removal
66
Safety Cap Removal
66
Coupling Pin Removal
66
Safety Cap Calkin
67
Ignition System Control
67
Inspection to be Performed in the Event of Ignition Irregularities
67
Engine from Vehicle
69
Engine
71
Engine Type 1
72
Flywheel
72
Stator
73
Crankcase Splitting
73
Half-Crankcase Splitting
74
Crankcase Bearings
74
Fly-Wheel Side Half-Crankcase
75
Gear-Box Coupling Replacement
76
Overhaul
77
Coupling Refitting
77
Clutch Drum
77
Differential Assembly Exploded Diagram
78
Cover Removal
79
Differential Box and Transmission Gears
79
Differential Case
79
Differential Box Overhaul
80
Clutch Cover and Thrust Plate
80
Clutch and Engine Gear
81
Clutch Overhaul
82
Cylinder Head
82
Piston
83
Crankshaft Removal/Fitting
83
Engine Timing
84
Enginer Timing Check
84
Braking System
85
Braking System Diagram
86
Brake Pump Diagram
86
Brake Pump Overhaul Specifications
87
Removing Brake Fluid Reservoir and Pump from Chassis
87
Refitting Brake Fluid Reservois and Pump from Chassis
88
Air Bleed of Brake Hydraulic Circuit
88
Drim Removal
89
Shoe and Drum Clearance Adjustment
89
Parking Brake Adjustment
90
Front Drum Brake
90
Steering Column
91
Handlebar
92
Steering Wheel from Chassis
92
Steering Bearing Housing from Chassis
93
Lower Housing from Steering Column
93
Dust Ring
94
Steering Bearig Housing on Chassis
94
Suspensions
95
Brake Drum/Front Wheel Drum Locking
96
Drum Bearings
96
Roller Cage and Split Ring on Brake Drum
97
Ball Bearing and Split Ring on Brake Drum
97
Drum and Rear Wheel
97
Rear Wheel Brake Drum Locking
98
Parking Brake Control and Brake Shoes
98
Brake Cylinder and Shoe Disc
98
Wheel Hub
99
Planetary and Half-Pins
99
Ball Bearing and Split Ring on Hub
99
Ball Bearing and Roller Bearing from the Hub
100
Spacer, Roller Cage and Split Ring
100
Wheel Hub on Half-Shaft
100
Chassis
102
Windscreen Glass Removal/Assembly
103
Pre-Delivery
106
Time-Sheet
109
Engine, Assembly
110
Complete Engine
110
Crankcase Diagram
111
Crankshaft Diagram
112
Cylinder-Piston-Wrist Pin Unit Diagram
113
Cylinder Head Cover Diagram
114
Oil Pump Diagram
115
Alphabetical Index
116
4
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PIAGGIO MSS APE 50 Specifications
General
Brand
PIAGGIO
Model
MSS APE 50
Category
Utility Vehicle
Language
English
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