BODY / STEERING / SUSPENSION
5.2
TORQUE SPECIFICATIONS
Item Specification
Front A-Arm Attaching Bolt 30 ft. lbs. (41 Nm)
Front A--Arm Ball JointStud
Nut
25 ft. lbs. (35 Nm)
Handlebar Adjuster Block 10-12 ft. lbs. (14-17 Nm)
Steering Post Nut 75 ft.lbs. (16 Nm)
Steering Post Bushing Nuts 12 ft. lbs. (17 Nm)
Steering Post Retainer Nuts 12 ft. lbs. (17 Nm)
Rear Axle Nut -
(Tapered Roller Bearings)
(Left side)
120 ft. lbs. (165 Nm)
Rear Axle Nut -
(Tapered Roller Bearings)
(Right Side)
8-10 ft. lbs. (11-14 Nm)
Rear Shock Bolt (upper) 25 ft. lbs. (35 Nm)
Rear Shock Bolt (lower) 25 ft. lbs. (35 Nm)
Rear Wheel Hub Nut 80 ft. lbs. (110 Nm)
Rear Wheel Nut 50 ft. lbs. (69 Nm)
Strut Rod Retaining Nut
(Top)
15 ft. lbs. (21 Nm)
Strut Casting Pinch Bolt 15 ft. lbs. (20 Nm)
TieRodEndJamNut 12-14 ft. lbs. (17-19 Nm)
TieRodEndCastleNut 23-24 ft. lbs. (32-33 Nm)
TieRodEndAttachingBolt 25-30 ft. lbs. (35-41 Nm)
NOTE: Refer to exploded views throughout this
chapter for identification and location of components.
SPECIAL TOOLS
PART NUMBER TOOL
DESCRIPTION
2870871 Ball Joint
Replacement Tool
2870872 Shock Spanner
Wrench
2870623 Shock Absorber
Spring
Compression Tool
2871572 Strut Rod Wrench
2871573 LH Strut Spring
Compressor
2871574 RH Str ut Spring
Compr essor
2871199 Seal Sleeve
Installation Tool Kit
COVER/PANEL REMOVAL
To Remove: Perform These Steps:
Seat Pull release lever at left rear................
of seat. Lift and pull seat
rearward, disengaging seat
from the front cab
Front Panel /
Headlight Cover To Remove: Lift cover.....
and disengage tabs on both
sides and rear
Rear cab assembly ToRemove: Seat,3screws,..
nuts and washer plate at
rear of left footrest, 3
screws, nuts and washer
plate at rear of right footrest
4bolts andflat washersfrom
topofcabassembly,2
screws at rear of muffler
guard 2 screws at rear of
front cab on each side,
Disconnect taillight harness
Front cab assembly To Remove: Seat, Fueltank.
cap, Headlight cover, 3
screws, nuts and washers
from left footrest, 3 screws,
nuts and washers from right
footrest, 2 screws at rear of
front cab on each side, 2
screws in front of cab under
the front cover. Choke and
key switch from indicator
panel.
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