Polaris A09BG50AA User Manual

CLUTCHING
6.6
PVT ASSEMBLY
Seal this edge to cover on engine side
1. Inspect PVT inner cover-to engine seal. Replace
if cracked or damaged.
2. Place a new foam seal on transmission input
shaft.
3. Apply RTV silicone sealant to outside edge of
innercover-to-engineseal,toensureawatertight
fit between theseal andthecover. Surfacesmust
be clean to ensure adhesion of silicone sealant.
4. Reinstall cover and tighten rear cover bolts just
enough to hold it in place.
Seal outer edge to cover
with RTV silicone sealant
A
B
C
5. Fitlipofinnercoverseal (A)toengine. Installseal
retainer plate and tighten screws securely.
6. Torque rear inner cover bolts (B) to specification.
Inner Cover Bolt Torque (Rear):
12 ft. lbs. (16.6 Nm)
Driven Clutch Retaining Bolt Torque:
17 ft. lbs. (23.5 Nm)
Drive Clutch Retaining Bolt Torque:
40 ft. lbs. (55 Nm)
Offset
Spacer
Offset
Spacer
7. Install clutchoffset spacerson transmissioninput
shaft.
8. Clean splines inside driven clutch and on the
transmission input shaft.
9. Apply a light film of grease to the splines on the
shaft.
10. Installthedrivenclutch,washer ,lockwasher,and
retaining bolt. Torque to specification.
11. Clean end of taper on crankshaft and the taper
bore inside drive clutch.
12. Install drive clutch and torque retaining bolt to
specification.
13. Reinstalldrivebelt noting directionof rotation. Ifa
new belt is installed, install so numbers can be
easily read.
PVT Cover Gasket
Toward outer cover
14. Replace PVT outer cover rubber gasket with the
narrow side out (C).
15. Reinstall PVT outer cover and secure with
screws.
16. Reinstall rear cab assembly and seat.

Polaris A09BG50AA Specifications

General

Brand	Polaris
Model	A09BG50AA
Category	Offroad Vehicle
Language	English