GENERAL INFORMATION
1.5
MODEL: 2009 SCRAMBLER 500..........
MODEL NUMBER: A09BG50AA, F A / A09BA50FA.
ENGINE MODEL: EH50PLE..
Engine
Platform Fuji Single Cylinder
Engine Model Number EH500PLE
Engine Displacement 499cc
Number of Cylinders 1
Bore & Stroke 92 x 75 mm
3.6248I x 2.955I
Compression Ratio 10.2:1
Compression Pressure 70--90 psi w/decompressor
Engine Idle Speed 1200Rpm ± 100
Engine Max Operating Rpm 6500 Rpm ± 200
Cooling System / Capacity Liquid -- 2.25 qt / 2.1 ltr
Overheat Warning HOT Indicator
Lubrication Pressurized Dry Sump
Oil Requirements / Capacity Polaris 0W--40 2 qt. / 1.9 ltr
Exhaust System Single Pipe
Carburetion
Carburetor model Mikuni BST 40mm
Main Jet 155
Pilot Jet 40
Pilot Air Jet 160
Jet Needle -- Clip Position 6H25--94--3
Needle Jet Y--0M (896)
Pilot Screw 2 Turns Out
(Set at factory, will vary on each vehicle)
Float Height 13 ± 1 mm / 0.51 ± 0.40“
Fuel Delivery Fuel Pump
Fuel Capacity / Requirement 3.5 gal US / 13.2 ltr
87 Octane (minimum)
89 Oxygenated
Electrical
Alternator Output 250 w @ 5000 RPM
Voltage Regulator 3--Phase -- LR--39
Lights : Head (Twin) 30 / 30 watts
Brake 8.26 watts
Tail 26.9 watts
Ignition System CDI Ignition
RPM Limit 6600 RPM
Ignition Timing 30° BTDC @ 5000 RPM ± 250
Spark plug / Gap BKR6E/ .036 in./0.9 mm
Battery / Model / Amp Hr Low Maintenance 14 Amp Hr
Circuit Breakers Solid State in PDM
Starting Electric
Drivetrain
Transmission Type H/N/Rev
Transmission Capacity 32 oz. / 945ml
Front AWD Hub Capacity 2.5 oz. / 75ml
Front Gearcase Capacity 4oz./118ml
Gear Ratio : Low
Rev
High
Front Drive
Rear Drive / Chain Pitch
n/a
4.74:1
3.06:1
2:1
13/36 76 Pitch
Chain Type 520 O--ring
PVT T ype / Belt Non--EBS / 3211091
Steering / Suspension
Front Suspension / Shock A--arm / MacPherson Strut
Front Travel 8.2 in. / 20.83 cm
Rear Suspension / Shock Progressive Rate Swing Arm
Twin Tube Gas Charged
Rear Travel 10.5 in. / 26.67 cm
Ground Clearance 5.5 in. / 13.97 cm
Shock Preload Adjustment
Front / Rear
Front --Non Adjustable.
Rear -- Cam Adjuster
Turning Radius 83 in. / 210.8 cm unloaded
Toe Out 1/8 -- 1/4 in / 3 -- 6.35 mm
Wheels / Brakes
Wheel Size / Pattern -- Front Steel 23x7--10 / 4--156
Wheel Size / Pattern -- Rear Steel 22x11--10 / 4--102
Front Tire Size 23x7--10
Rear Tire Size 22x1 1--10
Recommended Air Pressure
F/R
4 psi Front
3 psi Rear
Brake -- Front Dual Hydraulic Disc
Brake -- Rear Single Hydraulic Disc
JETTING CHART
Altitude
Meters
(Feet)
AMBIENT TEMPERATURE
0--1800
(0--6000)
above 1800
(above 6000)
Below 40°F
Below 5°C
+40°Fto+80°F
+5°Cto+28°C
160
155
152.5
147.5
CLUTCH CHART
Altitude
Meters
(Feet)
0--1800
(0--6000)
1800--3700
(6000--12000)
Shift
Drive
Spring
Driven
Helix
Weight
10 WH
10 RH
40_
Blu/Grn
Blu/Grn
Driven
Spring
Silver
PN 7041 157
PN 7041 157
PN 7041499
PN 7041499
1--1
PN 5131446
PN 5630710
PN 5630709
PN 5131446
Silver 1--1
40_
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