Polaris IQ 2007 User Manual

5.22
Engine and Cooling Systems
2007 - 2008 600 / 700 CFI Cylinder Head /
Cylinders / Pistons
Disassembly / Assembly Process
1. Remove the coolant from the engine using a siphon, wet/
dry vac, or drain pan.
2. Remove the air box, exhaust pipe and resonator from the
engine compartment.
3. Remove the high tension wires and spark plugs from the
cylinder head.
A
B
C
E
D
F
BLEED SCREW
GASKET
THERMOSTAT
THERMOSTAT COVER
HEAD COVER
TEMP. SENSOR
CYLINDER HEAD
O-RINGS
KNOCK SENSOR
O-RINGS
BASE GASKETS
CYLINDERS
PISTON RINGS
PISTON PIN
C-CLIP
PISTON
BEARING
= T
A = 70 In.Lbs. (8 Nm)
B = 9 Ft.Lbs. (12 Nm) - Apply Loctite 242
C = 25 Ft.Lbs. (34 Nm) - Apply Loctite 242
D = 18 Ft.Lbs. (24 Nm) - Apply Pipe Sealant
E = 168 In.Lbs. (19 Nm) - Clean and Dry
F = 37 Ft.Lbs. (50 Nm)
Piston Matrix
Engine Model Piston PN Piston ID
S3206-6044-PF6G
2203319 EK-22202cS3468-6044-PU6H
S3469-6044-PU6H
S3305-7044-PF7J 2203512 2922-06
S3322-7044-PF7J
2203312
(Subs to 2203512)
EK-2486a
S3470-7044-PU7J 2203707 3050-00
S3471-7044-PU7J
2203606
(Single Ring)
2975-01
Piston Matrix

Polaris IQ 2007 Specifications

General

Brand	Polaris
Model	IQ 2007
Category	Offroad Vehicle
Language	English