3.9
Maintenance
3
Oil Pump Adjustment - CFI Models
NOTE: Before adjusting oil pump, always verify the
throttle lever free play and idle speed RPM are set to
specification.
33mm Lever - No Pointer Oil Pump
28mm Lever - Pointer Oil Pump
1. Always verify the throttle cable free play is set to
specification (.010
″ - .030″) and the throttle lever is
synchronized to the throttle plates.
NOTE: The oil pump lever arm MUST begin to move
at the exact moment the throttle plates move from
the throttle stop position.
2. The oil pump part number and/or lever marking determines
where to set the oil pump lever.
INDEX MARK (PUMP BOSS)
LEVER MARK
ARM MARKING
INDEX MARK (PUMP BOSS)
POINTER
ARM MARKING
Oil Pump Adjustment Settings (CFI Models Only)
PART NUMBER ARM MARKING / LENGTH (A) (MM) LEVER SETTING
2520552
600 / 33mm - No Pointer
(Lever will not clear engine strap.)
Pump used on all 2007 600 CFIs and
some early-build 2008 600 CFIs.
Set lever line mark to 1 full line width (.050″) above original oil pump boss
index mark.
2520831
600 / 28mm - w/Pointer
(Lever will clear engine strap.)
Pump phased in for 2008 600 CFIs.
Service replacement pump for ALL
600 CFIs.
Lever mark is a pointer. Oil pump lever pointer is set POINTER-TO-LINE.
2520622
700 / 33mm - No Pointer
(Lever will not clear engine strap.)
Pump used on all 2007 700 CFIs and
some early-build 2008 700 CFIs.
Set lever line mark set to 1 full line width (.050″) above original oil pump boss
index mark. Some 2007 700 CFI models had 2nd line scribed above original
pump boss mark and were marked with red paint.
2520832
700 / 28mm - w/Pointer
(Lever will clear engine strap.)
Pump phased in for 2008 600 CFIs.
Service replacement pump for ALL
600 CFIs.
Lever mark is a pointer. Oil pump lever pointer is set POINTER-TO-LINE.
2520833
800 / 28mm
- w/Pointer
(Lever will clear engine strap.)
Early Build Engines: Oil pump index mark boss is scribed with 2 lines from the
factory. Oil pump lever pointer is set BETWEEN the 2 scribe lines.
Late Build Engines: Oil pump index mark boss features 1 scribe line.
Oil pump lever pointer is set POINTER-TO-LINE.