Polaris RZR 570 2013 Service Manual

6.12
9926813 R04 - 2013-2016 RZR 570 Service Manual
© Copyright Polaris Industries Inc.
11. Install and properly route the gear position switch
connector (A), speed sensor connector (B), harness
into tie strap (C), shift bracket, shift bracket bolts (D),
shift cable clevis pin and washer (E) onto the
transmission and install the vent hose (F).
12. INTL - Install the parking break cable and asm.
13. Torque the two shift cable bracket bolts to
specification.
TORQUE
Shift Cable Bracket Bolts:
17 ft-lbs (23 Nm)
14. Install the throttle body into the engine intake boot.
Tighten hose clamp. Be sure throttle cable is routed
correctly.
15. Connect the IAC valve (G), TPS (H), T-MAP sensor
(I), harness leads from the throttle body.
16. Connect the fuel line to the fuel rail. Be sure routing
is correct.
17. Install the air box assembly and tighten hose clamp.
Replace the tie strap and rout wires properly on the
right-hand side of the air box.
18. Install the four fasteners securing the rear bolt in
brace to the vehicle main frame. Note the routing of
the transmission breather hose and wire harness.
Torque fasteners to specification.
19. Lubricate the transmission splines with Polaris All
Purpose Grease. Install the propshaft onto the
transmission splines.
20. Lubricate the front gearcase splines with anti-seize
and install the propshaft onto the front gearcase (see
Chapter 7 – Propshaft Removal / Installation, page
7.22). Use a new roll pin at the front gearcase
splines.
21. Install the center console and shift handle.
22. Install the inner clutch cover, drive clutch, driven
clutch, belt and outer clutch cover (see chapter 6).
Be sure wires and hoses are routed correctly. Torque
fasteners to specification.
TORQUE
Inner Clutch Cover Bolts:
12 ft-lbs (16 Nm)
Driven Clutch Retaining Bolt:
36 ft-lbs (49 Nm)
Drive Clutch Retaining Bolt:
47 ft-lbs (64 Nm)
Outer Clutch Cover Retaining Screws:
100 in-lbs (12 Nm)
23. Install the three clamps securing the intake baffle
assembly to the air box lid, inner clutch cover and
engine crankcase vent. Be sure routings are correct.
24. Install the rear bumper and cargo box assembly
TRANSMISSION

Polaris RZR 570 2013 Specifications

General

Brand	Polaris
Model	RZR 570 2013
Category	Offroad Vehicle
Language	English